A.O. Smith VB 1500 User Manual Download Page 11

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Hot water temperatures required for automatic dishwasher and 

laundry use can cause scald burns resulting in serious personal 

injury and/or death. The temperature at which injury occurs varies 

with the person’s age and time of exposure. The slower response 

time of children, aged or disabled persons increases the hazards 

to them. Never allow small children to use a hot water tap, or to 

draw their own bath water. Never leave a child or disabled person 

unattended in a bathtub or shower.
The boiler should be located in an area that is inaccessible to the 

general public.

Never allow small children to use a hot water tap or to draw their 

own bath water.  Never leave a child or handicapped person unat-

tended in a bathtub or shower.

TABLE 2.  Risk of Scalds.

Water Temperature

Time to Produce 2nd & 3rd

Degree Burns on Adult Skin

180°F (82°C)

Nearly instantaneous

170°F (77°C)

Nearly instantaneous

160°F (71°C)

About 1/2 second

150°F (66°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL 

TO SHUT OFF, TURN OFF THE MAIN MANUAL GAS SHUTOFF 

VALVE TO THE APPLIANCE.

The operating temperature of boiler must be maintained as follows:
  •  120°F (49°C) or higher inlet water temperature to the boiler.
  •  20°F (11°C) differential between boiler’s inlet and outlet (e.g. 120°F 

[49°C] inlet, 140°F [60°C] outlet minimum design temperatures).

If inlet water temperature into boiler is less than 120°F (49°C), 

adjustments on the water bypass and outlet valves at the rear 

of  boiler  are  required.  Wait  at  least  one  minute  between 

adjustments for the temperature to stabilize.

1)  If necessary, throttle down (close) the water outlet gate/ball 

valve until the desired outlet water temperature (120°F [49°C] 

minimum) is reached.  Wait one minute.

2)  Note the outlet and inlet temperature indicator readings.
 

a)  If the inlet water temperature is less than 120°F (49°C), 

open, in small increments, the bypass (balancing) valve 

until  the  minimum  120°F  (49°C)  inlet  water  temperature 

or 20°F (11°C) differential, whichever has the higher inlet 

temperature, is attained.

 

b)  If the inlet water temperature is greater than 120°F (49°C) 

and the 20°F (11°C) differential is not present, close the 

bypass valve until the 20°F (11°C) differential is attained.

NOTE: It may be necessary to make further adjustments on 

the outlet and bypass valves until the desired inlet and outlet 

water temperatures are reached.

MANIFOLD PRESSURE CONNECTIONS

Take the manifold pressure, refer to Table 1, by removing the pipe 

plug and inserting a suitable 1/8” NPT hose barb for connection to 

the manometer/pressure gauge. Upon completion of measurements 

and  adjustments,  remove  the  hose  barb  and  replace  the  pipe 

plug. Check for gas leaks and insure all connections are gas tight,  

see Figure 3.

WATER TEMPERATURE REGULATION

HOT WATER CAN SCALD:  Boilers are intended to produce hot 

water.    Water  heated  to  a  temperature  which  will  satisfy  space 

heating,  clothes  washing,  dish  washing  and  other  sanitizing 

needs  can  scald  and  permanently  injure  you  upon  contact.  

Some  people  are  more  likely  to  be  permanently  injured  by  hot 

water than others.  These include the elderly, children, the infirm 

or physically/mentally disabled.  If anyone using hot water in your 

home fits into one of theses groups or if there is a local code or 

state law requiring a specific temperature water at the hot water 

tap, then you must take special precautions.  In addition to using 

the  lowest  possible  temperature  setting  that  satisfies  your  hot 

water  needs,  a  means  such  as  a  mixing  valve  should  be  used 

at the hot water taps used by these people or at the hot water 

supply  tank.    Mixing  valves  are  available  at  plumbing  supply 

or  hardware  stores.    Follow  the  manufacturer’s  instructions  for 

installation of the valves.  Before changing the thermostat setting 

on the hot water system controller, see Table 2.

 

TABLE 1. GAS AND ELECTRICAL CHARACTERISTICS

Models

Manifold Pressure

Maximum Supply Pressure Minimum Supply Pressure

Type of Gas

Inches W.C.

kPa

Inches W.C.

kPa

Inches W.C.

kPa

VB/VW-1500,2000

Natural

-.2 to - 4.9

-.04 to - 1.22

14.0

3.49

4.0

1.0

VB/VW-1500,2000

Propane

-.2 to - 4.9

-.04 to - 1.22

14.0

3.49

8.0

2.0

Electrical Power: 120v, 60hz, and 30 amps.

Summary of Contents for VB 1500

Page 1: ...one in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and s...

Page 2: ...ning Procedure Mechanical Removal of Deposits 22 Replacement Parts 22 LIMITED WARRANTY 23 TABLE OF CONTENTS 2 safe installation use and service 3 APPROVALS 3 GENERAL SAFETY 4 INTRODUCTION 5 INSTALLATI...

Page 3: ...hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type of hazard what can happen if you do...

Page 4: ...etup and instructions before lighting Failure to implement the proper setup will result in improper and inefficient operation of the appliance resulting in production of increased levels of carbon mon...

Page 5: ...ion The installation must conform to all instructions contained in this manual and the local code authority having jurisdiction These should be carefully followed in all cases Authorities having juris...

Page 6: ...e horizontally vented gas fueled heating appliance or equipment The sign should read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECT...

Page 7: ...DB F3 7 5 AMP FUSE MCB II F1 24VDC GENERATION MCB II K6 RELAY COIL MCB II MR HIGH LIMIT FLOW SWITCH LWCO SWITCH OPTIONAL LOW GAS SWITCH HIGH GAS SWITCH OPTIONAL EXTERNAL ENABLE OPTIONAL POWER ACC PROV...

Page 8: ...LE EXT ENABLE DISABLE COM NO COM NC NO COM COM NC ON OFF POWER RELAY NO COM G W W BK BK BK BK BK W 24VAC HOT W BK 24VAC RTN G GROUND F CAT 5 CABLE R G BK W MCB II DETAIL A Part of J BOX VB VW 1500 200...

Page 9: ...W UNITS COME EQUIPPED WITH PUMP VB UNITS DO NOT 24VAC COM PUMP RELAY A BK F 0 WIRING DIAGRAM TRANSFORMER 120 24 VAC MODULATING CONTROL BOARD II MCB II J20 or J21 J16 1 2 6 7 J24 F1 7 5A 24VAC J3 1 2 3...

Page 10: ...and permit pressure to be established by the pressure reducing valve 2 Vent all high points in system to purge system of air Provisions should be made to permit manual venting of radiators or convecto...

Page 11: ...water temperature or 20 F 11 C differential whichever has the higher inlet temperature is attained b If the inlet water temperature is greater than 120 F 49 C and the 20 F 11 C differential is not pre...

Page 12: ...12 LIGHTING AND OPERATING INSTRUCTIONS...

Page 13: ...efully adjust the low fire gas setting to achieve the CO2 level prescribed in above reference table Note The rotation of the Low Fire adjustment is opposite of the High Fire as follows Clockwise rotat...

Page 14: ...t will operate with the voltage and current level provided Pump MCB 120VAC required on systems that do not have an external pump Provides electrical power to directly operate a pump or the coil of an...

Page 15: ...idle state as displayed by the Standby LED The control will continue to monitor heat demand and state of other system devices Upon a drop of water temperature below the set parameters the control wil...

Page 16: ...when the fault state is exited Hard Fault State See Fault Description section for list of soft and Auto Reset faults The pump remains on for the selected post circulate time to cycle the hot water ou...

Page 17: ...soft lockout condition will occur and burner will be shut off This fault condition is automatically cleared when temperature drops below high limit setpoint minus high limit differential AUTO HIGH LI...

Page 18: ...nwards in screens to reach a desired item and to change setpoints and user settings They have an auto increment decrement feature for some of the configurations and values When you first press one of...

Page 19: ...the MCB and reading the resistance across the two active pinsontheconnectoratthe end of the probe cable The value should be approximately 0 ohms when the temperature of the probe is less than 220 F L...

Page 20: ...unction of the servo pressure regulator Replace the valve and add a gas filter in front of the new valve preventative maintenance This is a pre mix burner system The flame is not supposed to be direct...

Page 21: ...to move at this point FOR DIRECT VENT UNITS It is necessary to loosen and slide the rubber coupling on the blower adaptor in order to move the blower 4 Loosen the seven bolts on the blower adapter at...

Page 22: ...xist As the water is heated these tend to drop out depositing as scale or lime This scale must be removed before the heat exchanger tubes become blocked DELIMING The amount of calcium carbonate lime r...

Page 23: ...his boiler under state or provincial law are limited to one 1 year duration for the boiler or any of its parts Some states and provinces do not allow limitations on how long an implied warranty lasts...

Page 24: ...24 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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