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21

NOTE:
1.

Remove main burners from unit.

2.

Check that burner venturi and ports are free of foreign debris.

3.

Clean burners with bristle brush and/or vacuum cleaner

- DO NOT distort burner ports or pilot location.

4.

Reinstall burners in unit.  Make sure front and rear of burners

are installed correctly in burner support brackets.

Also check for good flow of combustion and ventilating air to the
unit.  Maintain a clear area around the heater at all times.

GAS VALVES

Figure 13 shows the type of combination manual gas control
valve and regulator used on these heaters.

If the gas valve becomes defective, repairs should not be
attempted.  A new valve should be installed in place of the
defective one.

FIGURE 13

CHECKING THE INPUT

For appliance installation locations with elevations above
2000 feet, refer to HIGH ALTITUDE INSTALLATIONS section of
this manual for input reduction procedure.

1.

Attach a pressure gauge or a manometer to the gauge port
and  refer to the GAS PRESSURE REGULATOR section for
correct manifold pressure.

2.

Use this formula to “clock” the meter.  Be sure that other gas
consuming appliances are not operating during this interval.

3600  X  H  =  Btuh
   T

T  =  Time in seconds to burn one cubic foot of gas.

H = Btu’s per cubic foot of gas.

Btuh = Actual heater input.

Example:

T  =  15.1 seconds

H  =  1050 Btu

Btuh  =  ?

19  X  1050  = 199,999 Btuh

Should it be necessary to adjust the gas pressure to the burners
to obtain the full input rate, the steps below should be followed:

3.

Remove the regulator adjustment sealing cap, fig. 13, and
adjust the pressure by turning the adjusting screw with a
screwdriver.

Clockwise to increase gas pressure and input rate.

Counterclockwise to decrease gas pressure and input
rate.

4.

“Clock” the meter as in step 2 above.

5.

Repeat steps 3 and 4 until the specified input rate is
achieved.

6.

Turn the gas control knob to PILOT.  Remove the pressure
gauge and replace the sealing cap and the allen wrench
set screw in the pressure tap opening.

  WARNING

UNDER NO CIRCUMSTANCES SHOULD THE GAS INPUT EXCEED
THE INPUT SHOWN ON THE HEATER MODEL AND RATING
PLATE.  OVERFIRING COULD RESULT IN DAMAGE OR SOOTING
OF THE HEATER.

When the heater is operating at full capacity, or full gas input, it
should consume 1 cu. ft. of gas in time indicated on Table 3.

TABLE 3

APPROXIMATE TIME REQUIRED TO CONSUME

1 CU. FT. OF GAS AT FULL CAPACITY

TIME REQ’D

INPUT

TYPE

BTUH

TO CONSUME

RATE

OF

PER

1 CU. FT.

(BTUH)

GAS

CU. FT.

OF GAS

154,000

NATURAL

1050

24.5 SEC.

199,000

NATURAL

1050

19.0 SEC.

Figures shown are valid for 0-2000 ft.(0-610m) installations.
See “HIGH ALTITUDE INSTALLATIONS” for deration
requirements over 2000 ft.(610m).

VENTING SYSTEM

Examine the venting system every six months for obstructions
and/or deterioration of the vent piping.

Remove all soot or other obstructions from chimney which will
retard free draft.

REMOTE STORAGE TANK

TEMPERATURE CONTROL

The water temperature in the storage tank (if used) is controlled
by the storage tank temperature control.  The sensing element
is mounted in the hot water storage tank, see page 17.

A change in water temperature in the storage tank lower than the
tank temperature control setting will cause the sensor to activate
the circulating pump.  The pump then circulates the water through
the heater where the thermostat senses the drop in water
temperature and activates main burner operation of the appliance.
If the storage tank temperature control is out of calibration, replace
with new control.

 WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO
SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO
THE APPLIANCE.

Summary of Contents for SBD 30 150

Page 1: ...ENCE Printed in U S A 1004 PART NO 196310 001 500 LINDAHL PARKWAY ASHLAND CITY TN 37015 www statewaterheaters com CAUTION TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS INFORMATION RELATIVE TO YOUR SA...

Page 2: ...ence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and the National Electrical Code NFPA 70 documents are available from the Na...

Page 3: ...lure of water heater is due to a corrosive atmosphere Refer to the limited warranty for complete terms and conditions IMPROPER COMBUSTION WARNING ATTICAND OREXHAUSTFANSOPERATINGONTHEPREMISES WITH AWAT...

Page 4: ...As elevation above sea level is increased there is less oxygen per cubic foot of air Therefore the heater input rate should be reduced at high altitudes for satisfactory operation with the reduced oxy...

Page 5: ...ting leading outside The exhaust inducer is equipped with a gravity controlled damper to reduce the amount of heat loss through the flue improving efficiency FIGURE5 EXHAUSTINDUCER CIRCULATING PUMP A...

Page 6: ...NOT RESULT IN DAMAGE TO THE ADJACENTAREAORTOLOWERFLOORSOFTHESTRUCTURE WHEN SUCH LOCATIONS CANNOT BEAVOIDED ASUITABLE DRAINPANSHOULDBEINSTALLEDUNDERTHEHEATER Such pans should be fabricated with sides a...

Page 7: ...nted in compliance with all local codes the current revision of the National Fuel Gas Code ANSI Z223 1 and with the Category I Venting Tables If any part of the vent system are exposed to ambient temp...

Page 8: ...cessive pressure may develop in such closed systems causing premature tank failure or intermittent relief valve operation This is not a warranty failure An expansion tank or a similar device may be re...

Page 9: ...ION IF COPPER SUPPLY LINES ARE USED THEY MUST BE INTERNALLYTINNEDANDCERTIFIEDFORGASSERVICE BEFORE ATTACHING THE GAS LINE BE SURE THAT ALL GAS PIPE IS CLEANONTHEINSIDE TOTRAPANYDIRTORFOREIGNMATERIALINT...

Page 10: ...t pressure tap of automatic gas valve while heater is operating FIGURE10 SINGLEUNITWIRINGDIAGRAM HEATER WIRING All electrical work must be installed in accordance with the latest version of the Nation...

Page 11: ...temperature and pressure relief valve of adequate capacity is installed on the heater The locations shown in the installation diagrams on the following pages are typical The discharge opening of the t...

Page 12: ...LD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FO...

Page 13: ...E TOGGLESWITCHMUSTBECLOSED ON DURING THERINSEOPERATIONANDOPEN OFF WHENDISHWASHER IS NOTOPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALLLINETEMPERATURECONTROLINANUNINSULATED TEEBEYONDTHEDISHWASHINGMACH...

Page 14: ...ons shown in the installation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of...

Page 15: ...OTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 16: ...ERS WITH MIXING VALVE TWO PRE HEATERS WITH BOOSTER HEATER DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20 IF HIGHER PREHE...

Page 17: ...STER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING AN A O SMITH T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERAT...

Page 18: ...n burner before going into lockout After the controller tries three times it will wait one hour before trying to light the unit again This cycle will continue until the main burners are ignited or the...

Page 19: ...tes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go on to the next step 7 Turn gas control knob counterclockwise to ON...

Page 20: ...o faucets to limit hot water temperatures Contact a licensed plumber or the local plumbing authority The water temperature is controlled by a thermostat see Figure 3 which has two sensing elements One...

Page 21: ...ecrease gas pressure and input rate 4 Clock the meter as in step 2 above 5 Repeat steps 3 and 4 until the specified input rate is achieved 6 Turn the gas control knob to PILOT Remove the pressure gaug...

Page 22: ...e inner cover for cleaning inspection or removal of inner parts you obtain two new nipple collars part no 74060 The nipple collars on the heater will usually be damaged when removed New pipe collars w...

Page 23: ...LIMINGUSINGFLO JUGMETHOD UN LIME in the 5 gallon size is recommended for deliming UN LIME with the necessary hoses and fittings to delime your heater is also available as a kit Up N Down Transfer Kit...

Page 24: ...1 800 821 2017 or visit our website at www statewaterheaters com When ordering parts be sure to state the quantity part number and description of the items including the complete model and serial numb...

Page 25: ...engages Prover Switch Ignition Control Board provides power to Silicon Nitride Ignitor Silicon Nitride Ignitor warms up for 20 seconds Ignition Control Board opens Gas Valve Ignition Control Board sh...

Page 26: ...Replace dual bulb controller if differential is too wide greater than 4 F Heater recovery is slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Dra...

Page 27: ...on device check valves etc is installed in the cold water supply the heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operationa...

Page 28: ...28 500 Lindahl Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www statewaterheaters com...

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