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25

The following are typical (but not all) signs of a depleted 
anode rod:
• 

The majority of the rods diameter is less than 3/8”.

• 

Significant sections of the support wire (approx. 1/3 or 
more of the anode rod’s length) are visible.

If the anode rod show signs 
of either or both it should be 
replaced. NOTE: Whether 
re-installing or replacing the 
anode rod, check for any leaks 
and immediately correct if 
found.
In replacing the anode:
1.  Turn off gas supply to the 

water heater.

2.  Shut off the water supply 

and open a nearby hot 
water faucet to depressurize 
the water tank.

3.  Drain approximately 5 

gallons of water from 
tank. (Refer to “Draining 
and Flushing” for proper 
procedures). Close drain 
valve.

4.  Remove the old anode rod.
5.  Use Teflon® tape or approved pipe sealant on threads 

and install new anode rod.

6.  Turn on water supply and open a nearby hot water 

faucet to purge air from water system.

7.  Check for any leaks and immediately correct any if found.
8.  Restart the water heater as directed in this manual. See 

the Repair Parts Illustration for anode rod location.

TEFLON 

®

 is a registered trademark of E.I. Du Pont De Nemours and Company.

Draining and Flushing                                                

It is recommended that the tank be drained and flushed 
every 6 months to remove sediment which may build up 
during operation. The water heater should be drained if 
being shut down during freezing temperatures. To drain the 
tank, perform the following steps:
1.  Turn off the gas to the water heater at the manual gas 

shut-off valve.

2.  Open a nearby hot water faucet until the water is no 

longer hot.

3.  Close the cold water inlet valve.
4.  Connect a hose to the drain valve and terminate it to 

an adequate drain or external to the building.

5.  Open the water heater drain valve and allow all of the 

water to drain from the tank. Flush the tank with water 
as needed to remove sediment.

6.  Close the drain valve, refill the tank, and restart the 

water heater as directed in this manual.

If the water heater is going to be shut down for an 

extended period, the drain valve should be left open.
IMPORTANT: Condensation may occur when refilling the 

tank and should not be confused with a tank leak.

Routine Preventive Maintenance                            

At least annually, a visual inspection should be made of 

the venting and air supply system, piping systems, main 

burner, pilot burner, and flame-arrestor. Check the water 

heater for the following:
• 

Obstructions, damage, or deterioration in the venting 

system. Make sure the ventilation and combustion air 

supplies are not obstructed. 

• 

Clean any dust or debris from the base-ring filter.

• 

Soot and/or carbon on the main burner and pilot 

burner. Contact a qualified technician.

• 

Leaking or damaged water and gas piping.

• 

Presence of flammable or corrosive materials in the 

installation area.

• 

Presence of combustible materials near the water 

heater.

• 

After servicing this water heater, check to make sure 

it is working properly. (See “Operating Your Water 

Heater” section of this manual.)

IMPORTANT: If you lack the necessary skills required to 

properly perform this visual inspection, you should not 

proceed, but get help from a qualified technician.

Temperature  and  Pressure  Relief  Valve                    

Explosion Harzard

• Temperature-pressure relief 

valve must comply with ANSI 
Z21.22-CSA 4.4 and ASME 
code.

•  Properly sized temperature-

pressure relief valve must be 
installed in opening provided.

•  Can result in overheating 

and excessive tank pressure.

•  Can cause serious injury or 

death.

Manually operate the temperature and pressure relief 

valve at least once a year to make sure that it is working 

EXPOSED
SUPPORT
WIRE 

PITTED
ANODE
ROD

EXPOSED
SUPPORT
WIRE 

FIGURE 20.

Summary of Contents for GAS WATER HEATER

Page 1: ...h any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier ca...

Page 2: ...Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 26 Lighting Instruction...

Page 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Page 4: ...period of non use Read instruction manual before installing using or servicing water heater Fire or Explosion Harzard Hydrogen gas can be produced in a hot water system after a period of non use gener...

Page 5: ...tat T Drain Valve U Manifold Burner Assembly V Flue W Metal Drain Pan X Piezo Igniter Y Base Ring Filter ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATION ON ROOF A B D F G H I W V...

Page 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Page 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Page 8: ...ice used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the dr...

Page 9: ...an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas R...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...y CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detectors...

Page 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Page 15: ...losed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how t...

Page 16: ...y cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates...

Page 17: ...tions If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Be sure to follow the manual s shipped with the...

Page 18: ...water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the temperature and pressure relief valve...

Page 19: ...t contain negative pressure producing devices such as exhaust fans fireplaces etc Is there a furnace air handler in the same room space as the water heater If so has a return air duct system been atta...

Page 20: ...e outer door If the Pilot Does Not Light 1 Wait 10 minutes before another lighting attempt If the pilot does not light the Igniter may not be sparking or the unit may not be getting gas or for a new i...

Page 21: ...hnician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature Refer to the Lighting Instructions in the Installation Ma...

Page 22: ...49 C 60 C is recommended by most dishwasher manufacturers The thermostat is adjusted to the pilot position when it is shipped from the factory Water temperature can be regulated by moving the temperat...

Page 23: ...the heated water may vary Operating Modes and Settings Standard Mode The controller adjusts the water heater to maintain the temperature set by the user Vacation Setting The Vacation setting VAC sets...

Page 24: ...ater conditioning company to successfully eliminate all water odor problems Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium i...

Page 25: ...water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 6 Close the drain valve refill the tank and restart the water heater...

Page 26: ...d billed accordingly When ordering replacement parts always have the following information ready 1 model serial and product number 2 type of gas 3 item number 4 parts description See Repair Parts Sect...

Page 27: ...ILOT THERMOPILE ASSEMBLY PILOT THERMOPILE ASSEMBLY IGNITER CONNECTOR THERMAL SWITCH CONNECTORS PILOT THERMOPILE THERMOPILE CONNECTOR WHITE WIRE RED WIRE PILOT TUBE NOT SHOWN FOR CLARITY FIGURE 26 7 Ro...

Page 28: ...ort if glass is missing or damaged removed Replace door gasket if damaged Failure to follow these instructions can result in death explosion or fire 1 Check the door gasket for damage or imbedded debr...

Page 29: ...Figure 19A 2 Turn off the gas at the manual shut off valve on the gas supply pipe Figure 3 3 Drain the water heater Refer to the section of Draining and Flushing and follow the procedure 4 Disconnect...

Page 30: ...ostat temperature limit was ex ceeded Status light will blink 4 flashes 11 Pilot line or orifice clogged 12 Non functioning thermopile 13 Air for combustion obstructed 14 FVIR Flame Arrestor blocked w...

Page 31: ...section 5 Clean filter See Cleaning the Combustion Chamber and Flame Arrestor section SMOKING AND CARBON FORMATION SOOTING 1 Insufficient combustion air 2 Low gas pressure 3 Water heater flue or vent...

Page 32: ...on if the return air duct is in the same location Correct size of openings to allow sufficient air NO YES YES NO Section C Pilot light will not remain lit Complete this section after completing Sectio...

Page 33: ...water heater has been operating but has stopped and will not re light check the flame arrestor for signs of high temperature blue or black discoloration indicating a flammable vapor incident If you s...

Page 34: ...mostat 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile d...

Page 35: ...35 NOTES...

Page 36: ...1 DRAFT HOOD 2 HEAT TRAP COLD SOME MODELS 3 HEAT TRAP HOT SOME MODELS 4 COLD WATER DIP TUBE 5 ANODE ROD 6 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 7 DRAIN VALVE 8 GAS CONTROL VALVE THERM...

Page 37: ...12B Burner L P Gas Item 13A Manifold Burner Assembly contains the door gasket manifold tube pilot thermopile assembly manifold component block thermal switch and burner Natural Gas Low Nox Item 13B M...

Page 38: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Page 39: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

Page 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved...

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