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20

WARNING

Explosion Hazard

Replace view port if glass is missing
or damaged.

Failure to do so can result in death,
explosion or fire.

Lighting Instructions                                                   

Read and understand these directions thoroughly before 

attempting to light or re-light the pilot. Make sure the view 

port is not missing or damaged. (See Figure 23.)  Make 

sure the tank is completely filled with water before lighting 

the pilot. Check the rating plate near the gas control valve/

thermostat for the correct type of gas.  Do not use this 

water heater with any gas other than the one listed on the 

rating plate. If you have any questions or doubts, consult 

your gas supplier or gas utility company.

OPERATING YOUR WATER HEATER

Lighting the Pilot:

1.  Read and follow the lighting instructions on the water 

heater’s label.

2.  Turn the Control Knob to Pilot. Press the Knob in fully 

and hold it in.  (The knob will travel in about 1/4-inch if 

it is set to Pilot correctly.)

3.  Click the Igniter button continuously for up to 90 

seconds or until the Status Light begins to blink.
If the Status Light does not begin to blink after 90 

seconds, STOP.  Wait 10 minutes before attempting 

to relight the Pilot.  Repeat these steps 2-3 times, if 

necessary.
The circuitry in this gas valve requires that you wait 10 

minutes between lighting attempts.
If the Status Light blinks, release the Control 

Knob and turn it to the desired setting.  (“Hot” is 

approximately 120°F).

If the Status Light Does Not Blink:

1.  Wait 10 minutes before another lighting attempt.
2.  If the Status Light did not blink, repeat the lighting 

procedure by following the lighting instructions on 

the water heater’s label.  Remove the outer door.  

The Control Knob must be set to Pilot and held in 

continuously while clicking the igniter button (about 

once per second for up to 90 seconds). To observe the 

Pilot, remove the outer door and look through the view 

port (sight glass).  See Figure 23.

3.  Continue clicking the Igniter button (for up to 90 

seconds) until Pilot lights.

4.  Once the Pilot is lit, continue to hold the Control Knob 

in until the Status Light begins to blink.

5.  Release Control Knob and set Knob to desired 

temperature setting.  (“Hot” is approximately 120°F.)

6.  Replace the outer door.

If the Pilot Does Not Light:

1.  Wait 10 minutes before another lighting attempt.

If the pilot does not light, the Igniter may not be 

sparking or the unit may not be getting gas (or for a 

new installation, there may still be air in the gas line). 
Each time you click the igniter button, you should be 

able to see the spark by looking through the view port.  

See Figure 23.  (You may have to darken the room 

lights to see the spark.)  You do not have to push the 

Control Knob in to check the Igniter button. Simply 

look through the sight glass while clicking the Igniter 

button and look for a spark. If you can’t see a spark 

when the Igniter button is clicked, check the wiring 

connections from the Igniter button and make sure that 

they are tight. 

2.  If you see the Igniter spark, try relighting the pilot by 

following the instructions on the water heater’s label. 

Ensure that the gas supply is tuned on. There may 

be air in the gas line, and several lighting attempts 

may be needed to completely fill the line with gas and 

successfully light the pilot.

If the Pilot Lights but the Status Light Does Not Blink:

1.  If the pilot lights, continue to hold the Control Knob 

in until the Status Light blinks. If the pilot is lit and 

remains lit for 90 seconds and the Status Light still 

does not blink, the thermopile connections may be 

loose, the thermal switch may need to be reset, or the 

thermopile may be defective.

2.  Remove the outer door.
3.  Press the reset button on the thermal switch (Figure 23).
4.  If switch clicks, it may have tripped. Do not light the 

Pilot if flammable vapors are present. Check flame 

arrestor for signs of discoloration (which could be 

caused by flammable vapors). If the flame arrestor is 

discolored, do not attempt to relight the Pilot. Have 

the water heater inspected by a qualified service 

technician.

5.  Check the wiring connections from the thermopile and 

the thermal switch to the gas control valve/thermostat.  

Ensure that all wiring connections are tight.  See 

Figure 23.

6.  Replace the outer door.
7.  Wait 10 minutes and try to light the Pilot according to 

the instructions on the water heater’s label.

8.  While clicking the Igniter button continuously, 

the Control Knob must be set to Pilot and held 

in until the Status Light blinks. Once the Status 

Light blinks, release the Control Knob and set the 

Knob to the desired temperature setting.  (“Hot” is 

approximately 120°F.)

Summary of Contents for GAS WATER HEATER

Page 1: ...h any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier ca...

Page 2: ...Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Important Information About this Water Heater 19 Operating Your Water Heater 20 26 Lighting Instruction...

Page 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Page 4: ...period of non use Read instruction manual before installing using or servicing water heater Fire or Explosion Harzard Hydrogen gas can be produced in a hot water system after a period of non use gener...

Page 5: ...tat T Drain Valve U Manifold Burner Assembly V Flue W Metal Drain Pan X Piezo Igniter Y Base Ring Filter ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATION ON ROOF A B D F G H I W V...

Page 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Page 7: ...the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been extinguished Fire or...

Page 8: ...ice used in conjunction with a piped drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the dr...

Page 9: ...an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas R...

Page 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Page 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Page 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Page 13: ...y CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxide CO detectors...

Page 14: ...y is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing and appl...

Page 15: ...losed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how t...

Page 16: ...y cause excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates...

Page 17: ...tions If this water heater is to be used to supply both space heating and domestic potable drinking water the instructions listed below must be followed Be sure to follow the manual s shipped with the...

Page 18: ...water heating appliances when used to supply potable water Some jurisdictions may require a backflow preventer in the incoming cold water line This may cause the temperature and pressure relief valve...

Page 19: ...t contain negative pressure producing devices such as exhaust fans fireplaces etc Is there a furnace air handler in the same room space as the water heater If so has a return air duct system been atta...

Page 20: ...e outer door If the Pilot Does Not Light 1 Wait 10 minutes before another lighting attempt If the pilot does not light the Igniter may not be sparking or the unit may not be getting gas or for a new i...

Page 21: ...hnician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing temperature Refer to the Lighting Instructions in the Installation Ma...

Page 22: ...49 C 60 C is recommended by most dishwasher manufacturers The thermostat is adjusted to the pilot position when it is shipped from the factory Water temperature can be regulated by moving the temperat...

Page 23: ...the heated water may vary Operating Modes and Settings Standard Mode The controller adjusts the water heater to maintain the temperature set by the user Vacation Setting The Vacation setting VAC sets...

Page 24: ...ater conditioning company to successfully eliminate all water odor problems Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium i...

Page 25: ...water heater drain valve and allow all of the water to drain from the tank Flush the tank with water as needed to remove sediment 6 Close the drain valve refill the tank and restart the water heater...

Page 26: ...d billed accordingly When ordering replacement parts always have the following information ready 1 model serial and product number 2 type of gas 3 item number 4 parts description See Repair Parts Sect...

Page 27: ...ILOT THERMOPILE ASSEMBLY PILOT THERMOPILE ASSEMBLY IGNITER CONNECTOR THERMAL SWITCH CONNECTORS PILOT THERMOPILE THERMOPILE CONNECTOR WHITE WIRE RED WIRE PILOT TUBE NOT SHOWN FOR CLARITY FIGURE 26 7 Ro...

Page 28: ...ort if glass is missing or damaged removed Replace door gasket if damaged Failure to follow these instructions can result in death explosion or fire 1 Check the door gasket for damage or imbedded debr...

Page 29: ...Figure 19A 2 Turn off the gas at the manual shut off valve on the gas supply pipe Figure 3 3 Drain the water heater Refer to the section of Draining and Flushing and follow the procedure 4 Disconnect...

Page 30: ...ostat temperature limit was ex ceeded Status light will blink 4 flashes 11 Pilot line or orifice clogged 12 Non functioning thermopile 13 Air for combustion obstructed 14 FVIR Flame Arrestor blocked w...

Page 31: ...section 5 Clean filter See Cleaning the Combustion Chamber and Flame Arrestor section SMOKING AND CARBON FORMATION SOOTING 1 Insufficient combustion air 2 Low gas pressure 3 Water heater flue or vent...

Page 32: ...on if the return air duct is in the same location Correct size of openings to allow sufficient air NO YES YES NO Section C Pilot light will not remain lit Complete this section after completing Sectio...

Page 33: ...water heater has been operating but has stopped and will not re light check the flame arrestor for signs of high temperature blue or black discoloration indicating a flammable vapor incident If you s...

Page 34: ...mostat 8 FLASHES This condition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile d...

Page 35: ...35 NOTES...

Page 36: ...1 DRAFT HOOD 2 HEAT TRAP COLD SOME MODELS 3 HEAT TRAP HOT SOME MODELS 4 COLD WATER DIP TUBE 5 ANODE ROD 6 TEMPERATURE PRESSURE RELIEF VALVE LOCATED TOP OR SIDE 7 DRAIN VALVE 8 GAS CONTROL VALVE THERM...

Page 37: ...12B Burner L P Gas Item 13A Manifold Burner Assembly contains the door gasket manifold tube pilot thermopile assembly manifold component block thermal switch and burner Natural Gas Low Nox Item 13B M...

Page 38: ...on location in the United States its territories or possessions and Canada sized in accordance with proper sizing techniques for residential water heaters bearing a rating plate which has not been alt...

Page 39: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

Page 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved...

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