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 GENERAL SAFETY INFORMATION

EXTERNAL DAMAGE

Do not operate the water heater until it has been fully checked
out by a qualified technician, if the water heater:

• Has been exposed to fire or damage.

• Displays evidence of sooting.

• Produces steam or unusually hot water.

If the water heater has been subject to flooding it must be
replaced.

CHEMICAL VAPOR CORROSION

 WARNING

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY
OCCUR  IF AIR FOR COMBUSTION CONTAINS CERTAIN
CHEMICAL VAPORS.     SUCH CORROSION MAY RESULT IN
FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium
and sodium chloride (water softener salt), waxes, and process
chemicals are typical compounds which are potentially corrosive.

Do not store products of this sort near the heater.  Also, air which
is brought in contact with the heater should not contain any of
these chemicals.  If necessary, uncontaminated air should be
obtained from remote or outside sources. The limited warranty
is voided when failure of water heater is due to a corrosive
atmosphere.  (See limited warranty for complete terms and
conditions).

IMPROPER COMBUSTION

 WARNING

ATTIC AND/OR  EXHAUST  FANS  OPERATING  ON  THE
PREMISES WITH A WATER HEATER CAN RESULT IN CARBON
MONOXIDE POISONING AND DEATH.

OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE
DRAFT IN THE AREA OF THE WATER HEATER PREVENTING
THE PRODUCTS OF COMBUSTION FROM EXHAUSTING
THROUGH THE VENT PIPE.

The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

 WARNING

Water heaters for propane or liquefied petroleum gas (LPG) are
different from natural gas models.  A natural gas heater will not
function safely on LP gas and no attempt should be made to
convert a heater from natural gas to LP gas.

LP gas must be used with great caution.  It is highly explosive
and heavier than air.  It collects first in the low areas making its
odor difficult to detect at nose level.  If LP gas is present or even
suspected, do not attempt to find the cause yourself.  Go to a
neighbor's house, leaving your doors open to ventilate the house,
then call your gas supplier or service agent.  Keep area clear
until a service call has been made.

At times you may not be able to smell an LP gas leak.  One
cause is odor fade, which is a loss of the chemical odorant that
gives LP gas its distinctive smell.  Another cause can be your
physical condition, such as having a cold or a diminishing sense
of smell with age.  For these reasons, the use of a propane gas
detector is recommended.

IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT
TRY TO RELIGHT APPLIANCES YOURSELF.  Ask your LP
delivery person to relight pilots for you.  Only trained LP
professionals should conduct the required safety checks in
accordance with industry standards.

EXTENDED NON-USE PERIODS

 WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN
USED FOR A LONG PERIOD OF TIME (GENERALLY TWO
WEEKS OR MORE).  HYDROGEN GAS IS EXTREMELY
FLAMMABLE.

  To reduce the risk of injury under these conditions,

it is recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system.  If hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow.  

THERE SHOULD BE NO

SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME
IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on gas water heaters are not necessary with A.O. Smith
products.  The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank heaters.  Your
A.O. Smith water heater meets and exceeds the National
Appliance Energy Conservation Act standards with respect to
insulation and standby loss requirements, making an insulation
blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 1 for
identification of components mentioned below).  Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious
personal injury or death.

Do not cover the gas valve or temperature & pressure relief
valve.

Do not allow insulation to come within 2" of the dilution air
inlet on the blower, to prevent blockage of the dilution air.

Do not allow insulation to come within 2" of the floor to prevent
blockage of combustion air flow to the burner.

Summary of Contents for FPSH - 75

Page 1: ...ing instructions as well as the WARNING and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE RESIDENTIAL GAS WATER HEATERS OWNER S MANUAL ADIVISION OFA O SMITH CORPORATION www hotwater com GET TO KNOWYOUR WATER HEATER 2 GENERAL SAFETY INFORMATION 3 4 INSTALLATION 4 12 OPERATION 12 14 MAIN...

Page 2: ...ly FPSH 75 with Hot Surface Ignition GET TO KNOW YOUR WATER HEATER A VENT PIPE B ANODE C HOT WATER OUTLET D OUTLET 120 VAC E FLUE BAFFLE F GASSUPPLY G MAINMANUALGAS SHUT OFF VALVE H GROUND JOINT UNION J DIRT LEG K OUTER DOOR L UNION M INLET WATER SHUT OFF VALVE N COLD WATER INLET O INLET DIP TUBE P TEMPERATUREAND PRESSURE RELIEF VALVE Q EMBLEMANDRATING PLATE R INSULATION S VENT TERMINAL T DRAIN VA...

Page 3: ... Go to a neighbor s house leaving your doors open to ventilate the house then call your gas supplier or service agent Keep area clear until a service call has been made At times you may not be able to smell an LP gas leak One cause is odor fade which is a loss of the chemical odorant that gives LP gas its distinctive smell Another cause can be your physical condition such as having a cold or a dim...

Page 4: ... closet having minimum clearances from combustible material of 0 clearance from sides and rear 5 from the front and 12 from the top Standard clearance If clearances stated on the heater differ from standard clearances install water heater according to clearances stated on heater A minimum clearance of 4 must be allowed for access to replaceable parts such as the thermostats drain valve and relief ...

Page 5: ...alve must be installed Please refer to Fig 2 for suggested piping arrangement FIGURE2 CLOSED WATER SYSTEM A closed system will exist if a back flow preventer check valve pressure reducing valve or other similar device is installed in the cold water line between the water heater and the street main or well Excessive pressure may develop due to the thermal expansion of heated water causing premature...

Page 6: ...nual or on water heater With main burner in operation paint pipe joints including flanges pilot gas tubing connections and control inlet and outlet with rich soap and water solution Bubbles indicate gas leak To stop leak tighten flange screws joints and pipe connections Replace part if leak can t be stopped DISCONNECT THE APPLIANCE AND ITS INDIVIDUAL SHUT OFF VALVE FROM THE GAS SUPPLY PIPING SYSTE...

Page 7: ...erving power vented appliances are classified by building codes as vent connectors Required clearances from combustible materials must be provided in accordance with information in this manual under LOCATION OF HEATER and INSTALLATION OF VENT SYSTEM and with the National Fuel Gas Code and local codes PLANNING THE VENT SYSTEM Plan the route of the vent system from the discharge of the blower to the...

Page 8: ...ent terminal by using the cover plate as a template to mark the hole for the vent pipe to pass through the wall BEWARE OF CONCEALED WIRING AND PIPING INSIDE THE WALL 2 If the Vent Terminal is being installed on the outside of a finished wall it may be easier to mark both the inside and outside wall Align the holes by drilling a hole through the center of the template from the inside through to the...

Page 9: ...sure E Splice field wiring into existing wiring using code authorized method wire nuts etc F Be certain that neutral and line connections are not reversed when making these connections G Ground heater properly This water heater must be grounded on accordance with the National Electric Code ANSI NPA70 and or local codes These must be followed in all cases The water heater must be connected to a gro...

Page 10: ...be supported every 5 feet of vertical run and every 3 feet of horizontal run All piping and fittings must be joined by the proper procedures as described under VENT PIPE PREPARATION FIGURE9 IMPORTANT The vent system must terminate so that proper clearances are maintained as cited in local codes or the latest edition of the National Fuel Gas Code ANSI Z223 1 and as listed below 1 Vent Termination m...

Page 11: ... type of cutter is used the flare on the end must be completely removed STEP A NOTE Power saws should be specifically designed to cut plastic pipe B Deburring Use a knife plastic pipe deburring tool or file to remove burrs from the end of small diameter pipe Be sure to remove all burrs from around the inside as well as the outside of the pipe A slight chamfer bevel of about 10 15 should be added t...

Page 12: ...uld not be disturbed immediately after the cementing procedure and sufficient time should be allowed for proper curing of the joint Exact drying time is difficult to predict because it depends on variables such as temperature humidity and cement integrity For more specific information you should contact your solvent cement manufacturer STEPG OPERATION WARNING DO NOTATTEMPTTO OPERATE WATER HEATER W...

Page 13: ...use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATINGINSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set the thermostat to the lowest setting 3 Turn the ON OFF switch on the blower control box to the OFF ...

Page 14: ...xceed the thermostat setting by up to 30 F If you experience this type of use you should consider using lower temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available See figure 2 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local plumbi...

Page 15: ...THE DRAFT Operate the water heater for several minutes and check to see if it is venting properly by passing a lit match or paper near the opening of the Air Mixing Box See figure 11 If the draft is proper the match flame will be drawn into the Air Mixing Box If not the combustion products will tend to extinguish the flame If an improper draft exists do not operate the water heater until proper ad...

Page 16: ...a problem with your water heater before calling for service please refer to the following TROUBLESHOOTING sections If service becomes necessary contact your dealer installer or an authorized service agent Do not attempt to repair the water heater yourself Any work performed by unauthorized personnel may void the warranty If you are having a problem with your A O Smith water heater and are not plea...

Page 17: ...into 115 vac outlet Repair service to outlet Replace switch Replace control harness Replace blower and motor Replace switch Check for low voltage less than 102 vac have service checked and repaired If voltage is above 102 vac make sure there is not more than 30 Equivalent feet of 3 inch pipe or85 equivalent feet of 4 inch pipe installed or vent terminal blockage If at least 102 vac less than 30 eq...

Page 18: ...e water heater off for 10 seconds and then back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Flame signal sensed out of 1 Replace gas control valve prop...

Page 19: ...urnish the ORIGINAL OWNER a replacement A O Smith water heater of equivalent size and current model or a replacement part for any component part which fails in normal use in accordance with the warranty terms and conditions specified below THE A O SMITH REPLACEMENT MODEL OR PART WILL BE WARRANTED FOR ONLYTHE UNEXPIRED PORTION OFTHE ORIGINAL WARRANTY The warranty period will be determined by the or...

Page 20: ...20 A O SMITH WATER PRODUCTS CO INC 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 www hotwater com E MAIL parts hotwater com ...

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