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Gas  Code,  ANSI  Z223.1/NFPA  54  or  the  Natural  Gas  and 

Propane Installation Code CAN/CSA B149.1.

PLANNING THE VENT SYSTEM

Plan the route of the vent system from the discharge of the blower 

to the planned location of the vent terminal.

1.  Layout the total vent system to use a minimum of vent pipe 

and  elbows.   Take  into  consideration  that  an  elbow  will  be 

necessary to make the first vent pipe connection to the power 

venter outlet (see Figure 6).

2.  This  water  heater  is  capable  of  venting  the  flue  gases 

the equivalent of thirty (30) feet (9.1 m) of 3 inch pipe or 

one-hundred (100) feet (30.5 m) of 4 inch pipe as listed 

in Table 1.

TABLE 1

 

Number of 

3" Maximum 

4" Maximum

 

90° Elbows 

Pipe 

Pipe

 

ONE (1) 

25 ft (7.6 m) 

92 ft (28.0 m)

 

TWO (2) 

20 ft (6.1 m) 

84 ft (25.6 m)

 

THREE(3) 

15 ft (4.6 m) 

76 ft (23.2 m)

 

FOUR (4) 

10 ft (3.0 m) 

68 ft (20.7 m)

 

FIVE (5) 

- - -  

60 ft (18.3 m)

 

  Minimum of one (1) elbow and 2 feet (61 cm) of straight pipe 

must be installed for 3" and 4" pipe.

  NOTE:

  The equivalent length of pipe listed above are exclusive 

of  the "45° Elbow" termination.  That is, the termination "45° 

Elbow", with installed screen, is assumed to be in the system 

and the remainder of the system must not exceed the thirty 

(30) equivalent feet (9.1 equivalent meters) of 3 inch pipe or  

one-hundred (100) equivalent feet (30.5 equivalent meters) of 

4 inch pipe.

3.  The blower discharge adapter is made to accept only straight 

sections of 3" pipe.  To start a minimum of 2 inches (5.1 cm) 

of  3"  pipe  must  be  attached  to  the  blower  discharge  (See 

Figure 6).

  If using 3 inch vent pipe:

  A minimum of 2 inches (5.1 cm), maximum of 4 feet (1.2 m) 

of 3" pipe must be attached to the blower before the first 3 

inch elbow.  After the first elbow add the additional venting 

required for the installation.  The total system cannot exceed 

30 equivalent feet (9.1 equivalent meters) of venting, where 

each elbow is equal to 5 feet (1.5 m) of straight pipe.

  If using 4 inch vent pipe:

  Two  inches  (5.1  cm)  of  3"  pipe  must  be  attached  to  the 

blower discharge.  A 4" x 3" reducer is added and then up 

to maximum 4 feet (1.2 m) of 4 inch pipe added before the 

first elbow.  An additional 4" x 3" reducer and (1) foot (30 

cm) of 3" pipe must be added to the end of the vent system 

before terminating into the 3" 45° elbow.  The total system 

cannot exceed 100 equivalent feet (30.5 equivalent meters) 

of 4" venting, where each elbow is equal to 8 feet (2.4 m) of 

straight pipe.

       

FIGURE 4

  NOTE: 

This unit can be vented using only PVC (Class 160, 

ASTM D-2241; Schedule 40, ASTM D-1785; or Cellular Core 

Schedule 40 DWV, ASTM F-891), Schedule 40 CPVC/ASTM 

F-441), or ABS/ASTM D-2661) pipe. The fittings, other than the 

TERMINATION 45° ELBOW should be equivalent to PVC-DWV 

fittings meeting ASTM D-2665 (Use CPVC fittings, ASTM F-438 

for CPVC pipe and ABS fittings, ASTM D-2661/3311 for ABS 

pipe.  If CPVC or ABS pipe and fittings are used, then the proper 

cement must be used for all joints, including joining the pipe 

to the Termination 45° Elbow (PVC Material). If local codes do 

not allow the use of the PVC termination when a material other 

than PVC is used for venting, than an equivalent fitting of that 

material may be substituted if the screen in the PVC terminal 

is removed and inserted into the new fitting.

  PVC Materials should use ASTM D-2564 Grade Cement; CPVC 

Materials should use ASTM F-493 Grade Cement and ABS 

Materials should use ASTM D-2235 Grade Cement.

  NOTE:

 

A.

 For water heaters in locations with high ambient 

temperatures above 100°F (38°C) and/or insufficient dilution 

air,  it  is  recommended  that  CPVC  or ABS  pipe  and  fittings 

be used. 

B.

 The SUPPLIED VENT TERMINAL or a precisely 

identical vent terminal of CPVC or ABS material must be used 

in all cases. If a new terminal is used, the screen inside the 

supplied terminal must be installed into the new terminal.

4.  The temperature of the flue gases leaving the blower is about 

160°F (71°C) after mixing the dilution air in the inlet adapter of 

the blower.  Even with high concentrate of room air taken into 

the vent system for dilution air, there will be some installations 

where condensate will be formed in the horizontal runs of the 

vent system.

CONDENSATE

Condensate  formation  does  not  occur  in  all  installations  of 

power vented water heaters, but should be protected against 

on  installations  where  it  can  form  in  the  venting  system. 

Condensation  in  the  venting  system  of  power  vented  water 

heaters is dependent upon installation conditions including, but 

not limited to ambient temperature and humidity of installation 

location, ambient temperature and humidity of venting space, 

vent  discharge  and  slope,  and  product  usage.  In  certain 

conditions, installations in unconditioned space or having long 

horizontal or vertical vent runs may accumulate condensate. 

In these conditions, the vent pipe should be sloped downward 

away from the blower assembly (not less than 1/8" (3.2 mm) 

nor greater than 1/2" (12.7 mm) per foot (30 cm) maximum). 

If the vent piping is vented level or sloped upwards away from 

the blower assembly, then adequate means for draining and 

disposing of the condensate needs to be made by the installer 

(if condensate is detected). If you have condensate, then a 

Summary of Contents for BTF-80

Page 1: ...ONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE MODEL BTF 80 COMMERCIAL POWER VENT GAS WATER...

Page 2: ...These shall be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made The installation must conform to these instructions and the local code...

Page 3: ...at 500 Tennessee Waltz Parkway Ashland City TN 37015 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard har...

Page 4: ...the air flow required for proper combustion potentially resulting in fire asphyxiation serious personal injury or death Do not cover the gas valve or temperature pressure relief valve Do not allow in...

Page 5: ...learance of 4 10 cm must be allowed for access to replaceable parts such as the thermostats drain valve and relief valve A top clearance of 24 61 cm should be allowed for blower assembly service Adequ...

Page 6: ...st be checked for safe operation Make sure that the outside vents on the supply regulators and the safety vent valves are protected against blockage These are parts of the gas supply system not the he...

Page 7: ...7 FIGURE 3 WARNING VENT HOOD S MAY BE EXTREMELY HOT DURING OPERATION U S HORIZONTAL VENT CLEARANCES CANADIAN HORIZONTAL VENT CLEARANCES...

Page 8: ...ION CHECK FOR GAS LEAKAGE USE SOAP AND WATER SOLUTION OR OTHER MATERIAL ACCEPTABLE FOR THIS PURPOSE DO NOT USE MATCHES CANDLES FLAME OR OTHER SOURCES OF IGNITION TO LOCATE GAS LEAKS RELIEF VALVE A NEW...

Page 9: ...1785 or Cellular Core Schedule 40 DWV ASTM F 891 Schedule 40 CPVC ASTM F 441 orABS ASTM D 2661 pipe The fittings other than the TERMINATION 45 ELBOW should be equivalent to PVC DWV fittings meetingAS...

Page 10: ...against the wall after installation If the vent pipe is installed up to the wall with a coupling on the end against the wall opening the pipe with the vent terminal can be prepared for gluing before...

Page 11: ...OWER VENT WIRING SCHEMATIC FIGURE 7 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVIC...

Page 12: ...e where it exits the roof The total vent system should not exceed the thirty 30 equivalent feet 9 1 equivalent meters of 3 inch pipe or one hundred 100 equivalent feet 30 5 equivalent meters of 4 inch...

Page 13: ...ing characteristics IMPORTANT NOTE A dauber type applicator should only be used on pipe sizes 2 5 1 cm and below For larger diameter pipe a brush or roller must be used 3 MAKING THE JOINT A Cutting Pi...

Page 14: ...tting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds STEP F G Cleanup and joint movement Remove all excess cement from around the pipe...

Page 15: ...follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM AL...

Page 16: ...RESPONSE TIME OF CHILDREN AGED OR DISABLED PERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CHILDREN TO USE A HOT WATER TAP OR TO DRAW THEIR OWN BATH WATER NEVER LEAVE A CHILD OR DISABLED PERS...

Page 17: ...heater for several minutes and check to see if it is venting properly by passing a lit match or paper near the opening of the Air Mixing Box See figure 11 If the draft is proper the match flame will b...

Page 18: ...oted above If you are having a problem with your water heater before calling for service please refer to the following TROUBLE SHOOTING sections If service becomes necessary contact your dealer instal...

Page 19: ...r service to outlet Replace switch Replace control harness Replace blower and motor Replace switch Check for low voltage less than 102 vac have service checked and repaired Ifvoltageisabove102vac make...

Page 20: ...circuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then...

Page 21: ...21 NOTES...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...eptable method 4 SERVICE AND REPAIR EXPENSES Under the limited warranty the warrantor will provide only a replacement water heater or part thereof The owner is responsible for all other costs Such cos...

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