A-iPower DUAL FUEL Series Owner'S Manual Download

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EXPLODED VIEW & PARTS LIST

Part NO.

Qty.

Description

Engine

Seal, rubber strip

Wiring ground

Alternator cover

Flange bolt

Locating pin

Stator assy

Spring washer

Bolt

Rotor assy

Flange nut

Fan

Flat washer

Spring washer

Flange bolt

Alternator wind scope

Flange bolt

Alternator end cover

Flange bolt

Air inlet pipe

Engine support plate

Flange bolt

support plate

Flange nut

Muffler exhaust cover

Flange bolt

Muffler washer

Spring washer

Flange nut

Part NO.

Qty.

Description

Invertor components

Flange bolt

Muffler front cover

Flange bolt

Air outlet cover

Wheel assy

Circlip for shaft

Assembling bottom plate

Bottom plate support

Flange bolt

Shock absorb amount

Flange nut

Fixed plate

Flange bolt

Fixed plate

Oil tank mouth plastic set

Sealant set

Shock absorb foot pad

Flange bolt

Clip nut

Flange bolt

Support

Beam of fuel tank

Flange bolt

Handle assembly plate

Flange bolt

Lock pin

Plug in pin

Summary of Contents for DUAL FUEL Series

Page 1: ...10887 Commerce Way Unit A Fontana CA 92337 SUA3800iED ...

Page 2: ...1 ...

Page 3: ...oded View Parts List 34 Warranty Statement 36 KEY SPECIFICATIONS 2 Starting Wattage 3800W GAS 3500W LPG Running Wattage 3500W GAS 3200W LPG Model NO SUA3800iED Phase Single Frequency 60Hz Voltage AC 120V Amperage 29 2A Engine Type 4 stroke OHV single cylinder with forced air cooling system Engine Displacement 223cc Fuel Tank Capacity 2 6 US gallon 10 0 L 87 octane minimum Oil Capacity 20 2 fl oz 0...

Page 4: ... maintenance instructions Before operating this generator be sure to read and observe all warnings and instructions both on the generator labels and in this instruction manual Failure to follow all instructions listed below may result in personal injury NOTE The following safety information is not meant to cover all possible conditions and situations that may occur AIPOWER reserves the right to ch...

Page 5: ...4 IMPORTANT SAFETY INSTRUCTIONS ...

Page 6: ...5 IMPORTANT SAFETY INSTRUCTIONS ...

Page 7: ...6 IMPORTANT SAFETY INSTRUCTIONS ...

Page 8: ...7 IMPORTANT SAFETY INSTRUCTIONS ...

Page 9: ...8 IMPORTANT SAFETY INSTRUCTIONS ...

Page 10: ...e re moving fuel cap Loosen cap slowly to relieve pressure in tank Do not overﬁll fuel tank Gasoline may expand during operation Do not ﬁll to the top of the tank Allow for expansion Always check for spilled fuel before operating If fuel spills move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before starting the engine Empty fuel tank before storing or transp...

Page 11: ...ring operation Do not ﬁll to the very top of the tank Leave room for gasoline expansion Always check for spilled fuel before operating 3 If any part of the generator electrical device or power cord is broken damaged or defective make sure it is repaired or replaced before operation Service should only be performed by a qualiﬁed technician Do not use receptacles or cords that show signs of damage s...

Page 12: ...uch HOT PARTS This generator produces heat when running Temperatures near exhaust can exceed 150º F 65º C Allow generator to cool down after use before touching engine or areas of the gen erator that become hot during use 8 Turn off all connected electrical devices before stopping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2 minutes before remov...

Page 13: ...KNOW YOUR GENERATOR Foot Carrying Handle Control Panel Fuel Cap Oil Access Cover Wheel Recoil Starter GENERATOR Maintenance Cover Muffler Battery Access Cover Telescopic Rod 12 ...

Page 14: ...r Light Output indicator Overload alarm Low oil alert 9 AC 120V Receptacle 30A 15 Parallel Operation Outlets Connect two AIPOWER inverter generators through a parallel connection kit for a higher output 6 Grounding Nut Ground generator to reduce risk of electric shock 2 Data Center Voltage Run Time Frequency Power and Fuel 13 Engine START STOP Switch One Button Start 10 Main Switch 16 AC Circuit B...

Page 15: ...lectrical power The AIPOWER Parallel Operation Kit can be purchased Follow the instructions included with your parallel operation kit for proper installation and operation LOW IDLE SWITCH This generator is equipped with an LOW IDLE Switch Fig 1 Engaging this switch allows the system to regulate the engine speed and automatically adjust its fuel consumption to match the required load When the elect...

Page 16: ...nning Watts 1350 Highest Starting Watts Total Running Watts 1255 Highest Starting Watts 1350 Total Starting Watts Needed 2605 With nothing connected to the generator start the engine as described later in this manual 1 To prolong the life of the generator and attached devices it is important to take care when adding electrical loads to the generator There should be nothing connected to the generat...

Page 17: ...er 800 1200 Furnace blower 800 1300 Computer 800 0 Electric drill 600 900 Television 500 0 Stereo 400 0 Box fan 300 600 Security system 180 0 Common light bulb 75 0 The chart below serves as a reference for the estimated wattage requirements of common electrical de vices However do not solely rely on this chart all electronics and appliances are built differently Always check the wattage listed on...

Page 18: ...ine 3 Using an oil funnel or appropriate dispenser slowly add oil into the oil ﬁll Fig 5 being careful not to overﬁll the unit Fill the Fig 4 crankcase to the upper ﬁll line so you can visually see the oil coming halfway up the oil ﬁll threads Fig 6 4 Reinstall the oil dipstick and ﬁrmly tighten it Wipe clean any spilled oil 5 Reinstall the oil access cover Turn the oil access cover knob to the lo...

Page 19: ...d A nearby open ﬂame can lead to explosion even if not directly in contact with gasoline Do not operate near open ﬂame heat or any other ignition source Do not smoke near the generator Always operate on a ﬁrm level surface Always turn generator off before refueling Allow generator to cool for at least 2 minutes before re moving the fuel cap Loosen cap slowly to relieve pressure in tank Do not over...

Page 20: ... to maximize safety To start the generator using electric start the battery must be connected To connect the battery 1 Turn the battery cover knob to the unlocked position and remove the access cover from the back panel 2 Loosen the rubber belts and pull out the battery WARNING BATTERY GIVES OFF EXPLOSIVE HYDROGEN GAS Keep battery away from sparks cigarettes or other sources of ﬂame Do not connect...

Page 21: ...le grounding wire is a No 12 AWG American Wire Gauge stranded copper wire This grounding wire should be connected at the other end to a copper brass or steel grounding rod that is driven into the earth Wire and grounding rods are not included with the generator Grounding Nut WARNING Failure to properly ground the generator increases your risk of electric shock Fig 11 NOTE Grounding codes can vary ...

Page 22: ...h air RIGHT AWAY See a doctor You may have carbon monoxide poisoning WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT operate generator near open ﬂame or ﬂammable materials This generator may emit highly ﬂammable and explosive gasoline vapors which can cause severe burns or even death i...

Page 23: ...or during ignition Otherwise it will be difﬁcult for the engine to start To start the generator perform the following steps 1 Turn the MAIN switch to the I position Turn the LOW IDLE switch to O Fig 12 22 Fig 12 2 Turn the FUEL SOURCE switch to the GAS position Fig 13 Fig 13 3 Turn the FUEL switch to the ON position Fig 14 Fig 14 4 Starting the unit 3 Types Button start Manual start Remote start a...

Page 24: ...g devices can cause damage to the generator 2 Allow generator to run at no load for a few minutes to stabilize internal temperatures 3 Turn the MAIN switch to the O position Fig 19 4 Turn the FUEL switch to the OFF position Fig 19 23 NOTE If the battery is dead you need start the unit for manual start perform the following steps 1 Turn the MAIN switch to the ON position 2 Turn the LOW IDLE switch ...

Page 25: ...G gas hose to the propane fuel source Connect the small end of the LPG gas hose to the LPG regulator on generator and then snug with a wrench to prevent leakage Fig 20 24 Fig 20 2 Turn the MAIN switch to the I position Turn the LOW IDLE switch to O Fig 21 Fig 21 3 Turn the FUEL SOURCE switch to the LPG position Rotate the LPG valve to open the LPG Fig 22 Fig 22 4 Starting the unit 3 Types Button s...

Page 26: ... Never stop the engine with electrical devices connected and running Fig 27 1 Turn off all electrical devices prior to unplugging them from the generator Unplugging running devices can cause damage to the generator 2 Allow generator to run at no load for a few minutes to stabilize internal temperatures 3 Turn the MAIN switch to the O position Fig 27 4 Rotate the LPG valve to close the LPG Fig 27 ...

Page 27: ...SCHEDULE IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the generator with fuel inside the tank for more than 2 months the fuel will go bad Run the generator for at least 20 minutes every month to charge the battery and maximize the generator s lifespan NOTE Failure to properly maintain the generator will void t...

Page 28: ...ase contact your authorized service center 4 Reinstall the air filter element air filter cover and maintenance cover Fig 28 Air Filter Maintenance Cover Knob WARNING Running the engine with a dirty damaged or missing air ﬁlter element can result in danger to the operator and cause the engine to wear out prematurely Refer to Recommended Maintenance Schedule for maintaining the spark plug The spark ...

Page 29: ...ars Replace the spark arrester if it is damaged Fig 31 4 Visually inspect the spark plug If it is cracked or chipped or if the electrodes are worn or burned discard it and replace with a new spark plug 5 If re using the spark plug use a wire brush to clean any dirt from around the spark plug base then re gap the spark plug 6 Measure the plug gap with a spark plug gap gauge The gap should be 0 7 0 ...

Page 30: ... will be drained out 4 The carburetor can be accessed between the engine and the air filter Fig 32 Locate the transparent tube from the carburetor Fig 33 that extends down through the base plate of the generator 5 Prepare an approved gasoline storage container and direct the end of the drain tube into the container Fig 33 Fig 32 6 Open up the carburetor drain screw Fig 33 with a flat head screwdri...

Page 31: ... Place a suitable container underneath the generator to catch the used oil 4 Reach under the generator and remove the black rubber seal located below the oil drain plug 5 Remove the oil fill cap dipstick 6 Use a wrench ro remove the oil drain plug and allow the oil to drain completely 7 Reinstall the oil drain plug after the oil has drained 8 Reinstall the black rubber seal 9 With the generator in...

Page 32: ... Drain the carburetor Disconnect the negative lead from the battery Add fuel stabilizer Follow the suggested portions and instructions of your preferred stabilizer Run the engine for 15 to 20 min utes allowing the fuel stabilizer to mix with the gasoline and circulate through the carburetor and then top off with fuel Filling the fuel tank full reduces the amount of air in the tank and helps ﬁght d...

Page 33: ...alified service center Engine stored without treating or draining gasoline or refueled with bad gasoline Stale gasoline or water in gasoline Drain entire system and refill with fresh fuel Engine oil level is low Engine is equipped with Low Oil Shutoff If engine oil level is low it must be filled before unit will start Check engine oil level and fill if necessary Battery not charged Charge battery ...

Page 34: ...EXPLODED VIEW PARTS LIST 33 ...

Page 35: ...plate Flange nut Muffler exhaust cover Flange bolt Muffler washer Spring washer Flange nut Part NO 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Qty 1 2 1 6 1 2 4 1 1 4 4 8 1 4 1 1 1 2 2 10 8 2 2 2 4 1 4 2 2 Description Invertor components Flange bolt Muffler front cover Flange bolt Air outlet cover Wheel assy Circlip for shaft Assembling bottom plate Botto...

Page 36: ...astic cover Air outlet cover Flange bolt Cross type screw Battery protection plate Knob bolt Clip nut Housing on the left Flange bolt Spring clip Maintenance plastic cover Part NO 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 Qty 1 1 1 4 4 1 1 4 1 1 2 1 2 3 1 1 1 1 6 1 1 1 1 1 1 1 Description Spring Knob Fuel tank assy Washer Flange bolt Top cover Fuel...

Page 37: ...ts ONLY Thank you for choosing A iPower products To ensure proper registration of your product warranty please submit your warranty registration along with proof of purchase within 10 days of the date of purchase this can be done by a Completing the Warranty Registration form at the back of this manual and mailing to A IPOWER CORP 10887 COMMERCE WAY UNIT A FONTANA CA 92337 USA b Visit us at www a ...

Page 38: ...his warranty does not cover improper or unauthorized assembly alteration modification or any other damage resulting from misuse or neglect Normal maintenance parts this warranty does not cover spark plugs air filters adjustments or other related service due to obstructions and other build ups resulting from improper maintenance Additional exclusions this warranty does not cover wearable parts such...

Page 39: ...t be drained Completely Thoroughly prior to shipment Gas caps and oil plugs must be left off for 24 hours prior to shipping Please note liability for this violation of the law resides with the sender of the shipment Return to address provided in return authorization using the parcel service required Units returned without authorization will not be honored Please Note Refunds will not be granted fo...

Page 40: ...Product registration states to complete and should be mailed to our address or go on line to support a ipower com ...

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