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• 

Ensure that the machine is always fixed to a bench, 

whenever possible.

• 

Always stand to one side when operating the saw.

• 

Never use a cracked or distorted saw blade. 

• 

When cutting round wood, use clamps that prevent the 

workpiece from turning on both sides of the blade.

• 

Never use your hands to remove sawdust, chips or waste 

close by the blade.

• 

Use only blades as recommended by the manufacturer 

and which conform to EN 847-1.

• 

Do not use blades of High Speed Steel (HSS blades).

• 

If the table insert is damaged or worn, have it replaced by 

an authorised service centre.

• 

Rags, cloths, cord and string and the like should never be 

left around the work area.

• 

Avoid cutting nails. Inspect the workpiece and remove all 

nails and other foreign objects before beginning sawing.

• 

Support the work properly.

• 

Refrain from removing any cut-offs or other parts of the 

workpiece from the cutting area whilst the machine is 

running and the saw head is not in the rest position.

• 

Do not attempt to free a jammed blade before first 

switching off the machine.

• 

Do not slow or stop a blade with a piece of wood. Let the 

blade come to rest naturally.

• 

If you are interrupted when operating the saw, complete 

the process and switch off before looking up.

• 

Periodically check that all nuts, bolts and other fixings are 

properly tightened.

• 

Do not store materials or equipment above a machine in 

such a way that they could fall into it.

• 

Always hold the saw on parts that are insulated. If you 

accidentally cut into hidden wiring or the saw’s own cable, 

the metal parts of the saw will become “live”. Switch off at 

the mains and remove the plug immediately.

• 

Never saw near combustible liquids or gases.

• 

Note the direction of rotation of the motor and the blade.

• 

Do not lock the movable guard in the open position and 

always ensure that it is working properly, freely rotating 

and returning to fully cover the teeth of the blade.

• 

Connect the saw to a dust collection device and ensure 

that it is operated properly. As the operator of the saw, 

please make sure that you understand factors that 

influence exposure to dust, including the type of material 

to be machined, the importance of local extraction and the 

proper adjustment of hoods/baffles/shoots of your dust 

extraction system. We recommend that you always wear 

a dust mask when operating this saw.

• 

Wear gloves when handling saw blades and rough 

materials.

• 

Saw blades shall be carried in a holder wherever possible.

• 

Select saw blades in relation to the material being cut.

• 

Use correctly sharpened saw blades and observe the 

maximum speed marked on the blade.

• 

Take additional care when trenching (slotting).

• 

The mitre saw can be safely carried by the carrying 

handle but only once it has been removed from the mains 

power and secured in the locked down position.

• 

Ensure that the arm is properly secure when bevelling.

• 

Keep the floor area around the machine level, well 

maintained and free of loose materials.

• 

Ensure that you are trained in the use, adjustment and 

operation of the machine.

• 

Do not remove any cut-offs from the cutting area until the 

guard is fully locked in placed and the blade has come to 

rest.

• 

When cutting long pieces which extend well over the table 

width, ensure that the ends are adequately supported at 

the same height as the saw table top. Supports should 

be positioned in such a way to ensure that the workpiece 

does not fall to the ground once the cut has been made. 

A number of supports at regular intervals may be required 

if the workpiece is extremely long.

Summary of Contents for BN210

Page 1: ...Black Cyan Magenta Yellow Code BN210 Date 110304 Edition 04 Op DCR INSTRUCTION MANUAL BN210 1400W 210mm 8 1 4 COMPOUND MITRE SAW ...

Page 2: ...essories 7 Know your product 8 Unpacking 9 Transportation 9 Bench mounting 9 Release knob 9 Mitre table locks 10 Bevel lock 10 Spindle lock button 10 Rotating lower blade guard 10 Turning on and off 10 Setting the table square with the blade 11 Setting the fence square with the table 12 Changing a blade 12 Operation 13 Cross cut 13 Bevel cut 14 Compound mitre cut 15 Maintenance 15 Power cord maint...

Page 3: ...ion class Double insulated Weight 6 3 kg 13 86 lbs Introduction Your new 909 power tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Ins...

Page 4: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f To reduce the risk of electric shock the manufacturer recommends the use of a residual current device with a rated residual current of 30mA or less at all times 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power t...

Page 5: ...ory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure...

Page 6: ...ids or gases Note the direction of rotation of the motor and the blade Do not lock the movable guard in the open position and always ensure that it is working properly freely rotating and returning to fully cover the teeth of the blade Connect the saw to a dust collection device and ensure that it is operated properly As the operator of the saw please make sure that you understand factors that inf...

Page 7: ...urrent device with a residual current rating of 30mA or less Wear goggles Wear ear muffs Wear a breathing mask Accessories The 909 BN210 Compound Mitre Saw is supplied with the following accessories as standard Saw blade fitted 6mm Hex key Dust bag ...

Page 8: ...d 5 Rotating blade guard 6 Guard retraction arm 7 Bevel lock 8 Bevel scale 9 45 Bevel adjustment screw 10 0 Bevel adjustment screw 11 Fence 12 Mitre table 13 Mitre scale 14 Table insert kerf plate 15 Mitre lock 16 Switch trigger 17 Release latch 18 Spindle lock button 19 Blade bolt cover 20 6mm Hex key 21 Dust extraction port 2 1 3 4 5 6 7 10 9 8 11 12 13 14 15 15 16 16 17 18 19 20 21 ...

Page 9: ... the operating handle 3 Transportation Lift the mitre saw only when the saw arm is locked in the down position the saw is switched off and the plug is removed from the power point Only lift the saw by the operating handle 3 or outer castings Do not lift the saw using the guards Bench mounting The saw base has holes in each corner to facilitate bench mounting Fig B 1 Place the saw on a level horizo...

Page 10: ...el cuts from 0 to 45 to the left To adjust the bevel angle loosen the bevel lock and adjust the saw arm to the desired bevel angle Fig E2 WARNING Be sure to tighten the bevel lock before making a cut Failure to do so could result in the saw arm moving during the cut and cause serious personal injury Spindle lock button The spindle lock button 18 prevents the blade in the saw from rotating Fig F De...

Page 11: ...alignment at several points 9 The edge of the set square and the saw blade should be parallel 10 If the saw blade angles away from the set square adjust as follows 11 Use an 8mm wrench or adjustable wrench to loosen the lock nut securing the 0 bevel adjustment screw 10 Also loosen the bevel lock 7 Fig K 12 Adjust the 0 bevel adjustment screw 10 using a 4mm hex key to bring the saw blade into align...

Page 12: ...of the saw It might come into contact with the blade guards Never use a blade that is too thick to allow the outer blade washer to engage with the flats on the spindle It will prevent the blade screw from properly securing the blade on the spindle Do not use the saw to cut metal or masonry Ensure that any spacers and spindle rings that may be required suit the spindle and the blade fitted 1 Make s...

Page 13: ...button and replace the flat washer and blade bolt 14 Use the 6mm hex key to tighten the blade bolt securely tighten in an anti clockwise direction 15 Lower the blade guard hold the rotating lower blade guard 5 and blade bolt cover 19 in position and tighten the fixing screw to secure the blade bolt cover in position 16 Replace the guard retraction arm 6 and secure onto the rotating blade guard 5 1...

Page 14: ...blade set at an angle between 0º and 45º Fig Z 1 Pull on the release knob 2 and lift the saw arm to its full height 2 Loosen the mitre locks 15 3 Rotate the mitre table 12 until the pointer aligns with zero on the mitre scale 13 4 Retighten the mitre locks 15 WARNING Be sure to tighten the mitre locks before making a cut Failure to do so could result in the table moving during the cut causing seri...

Page 15: ...a dry run of the cutting operation to check that there are no problems 9 Hold the operating handle 3 and firmly and squeeze the switch trigger 16 Allow the blade to reach maximum speed 10 Press the release latch 17 and slowly lower the blade into and through the workpiece 11 Release the switch trigger 16 and allow the saw blade to stop rotating before raising the blade out of the workpiece Wait un...

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