909 909004DEC Instruction Manual Download Page 7

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the rotating accessory and run the power tool at 

maximum no-load speed for one minute.

 

Damaged 

accessories will normally break apart during this test time. 

h)  Wear personal protective equipment. Depending on 

application, use face shield, safety goggles or safety 

glasses. As appropriate, wear dust mask, hearing 

protectors, gloves and workshop apron capable of 

stopping small abrasive or workpiece fragments. 

The 

eye protection must be capable of stopping flying debris 

generated by various operations . The dust mask or 

respirator must be capable of filtrating particles generated 

by your operation. Prolonged exposure to high intensity 

noise may cause hearing loss. 

i)  Keep bystanders a safe distance away from work 

area. Anyone entering the work area must wear 

personal protective equipment.

 Fragments of 

workpiece or of a broken accessory may fly away and 

cause injury beyond immediate area of operation. 

j)  Hold power tool by insulated gripping surfaces only, 

when performing an operation where the cutting 

accessory may contact hidden wiring or its own cord.

 

Cutting accessory contacting a “live” wire may make 

exposed metal parts of the power tool “live” and shock 

the operator. 

k)  Position the cord clear of the spinning accessory.

 

If you lose control, the cord may be cut or snagged 

and your hand or arm may be pulled into the spinning 

accessory. 

l)   Never lay the power tool down until the accessory 

has come to a complete stop.

 The spinning accessory 

may grab the surface and pull the power tool out of your 

control. 

m)  Do not run the power tool while carrying it at  

your side

.

 Accidental contact with the spinning 

accessory could snag your clothing, pulling the 

accessory into your body. 

n)  Regularly clean the power tool’s air vents.

 

The 

motor’s fan will draw the dust inside the housing and 

excessive accumulation of powdered metal may cause 

electrical hazards. 

o)  Do not operate the power tool near flammable

 

materials.

 Sparks could ignite these materials. 

p)  Do not use accessories that require liquid coolants.

 

Using water or other liquid coolants may result in 

electrocution or shock. 

Further safety instructions for all operations 

Kickback and Related Warnings 

Kickback is a sudden reaction to a pinched or snagged 

rotating wheel, backing pad, brush or any other accessory. 

Pinching or snagging causes rapid stalling of the rotating 

accessory which in turn causes the uncontrolled power tool 

to be forced in the direction opposite of the accessory’s 

rotation at the point of the binding. 

For example, if an abrasive wheel is snagged or pinched 

by the workpiece, the edge of the wheel that is entering 

into the pinch point can dig into the surface of the material 

causing the wheel to climb out or kick out. The wheel may 

either jump toward or away from the operator, depending on 

direction of the wheel’s movement at the point of pinching. 

Abrasive wheels may also break under these conditions. 

Kickback is the result of power tool misuse and/or incorrect 

operating procedures or conditions and can be avoided by 

taking proper precautions as given below. 

a)  Maintain a firm grip on the power tool and position 

your body and arm to allow you to resist kickback 

forces. Always use auxiliary handle, if provided, for 

maximum control over kickback or torque reaction 

during start-up.

 

The operator can control torque reactions 

or kickback forces, if proper precautions are taken. 

b)  Never place your hand near the rotating accessory.

 

Accessory may kickback over your hand. 

Summary of Contents for 909004DEC

Page 1: ...INSTRUCTION MANUAL 909004DEC 12V ROTARY TOOL WITH FLEXIBLE SHAFT 82 PIECE ACCESSORY KIT ...

Page 2: ...utting off operations 9 Additional safety instructions for cutting off operations 9 Safety Warnings Specific for Polishing Operations 10 Additional safety instructions for wire brushing operations 10 Accessories 10 Multifunction power tool use 11 Multifunction power tool start up 11 Speed adjustment 11 Important general safety tips 11 Useful hints tips 11 Placing accessories into the tool 11 CONTE...

Page 3: ...tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed the ...

Page 4: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f To reduce the risk of electric shock the manufacturer recommends the use of a residual current device with a rated residual current of 30mA or less at all times 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power t...

Page 5: ...ith reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a Have your power tool serviced by a qualified repair person using only identical replaceme...

Page 6: ...instructions for all operations Safety Warnings Common for Grinding Abrasive Cutting Off Operations a This power tool is intended to function as a grinder sander wire brush polisher or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious inju...

Page 7: ...ag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards o Do not operate the power tool near flammable materials Sparks could ignite these materials p Do not use accessories that require liquid coolants Using water or other liqui...

Page 8: ...anges e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Additional safety instructions for cutting off operations Additional Safety Warnings Specific for Abrasive Cutting Off Operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of ...

Page 9: ...piece to be worked on Hold it firmly and press the ON OFF switch The tool will run continuously until the switch is turned to OFF position The speed can be adjusted while the tool is running Speed adjustment The multifunction power tool is equipped with speed control Do not change the speed while the tool is working The speed switch is located on the top of the tool Speed can be increased by press...

Page 10: ...ch could result in fire or electric shock Do not place the tool or charger on an uneven surface as a fall may cause serious damage Never place the tool or charger near or over a heat source such as a radiator or heater Do not operate the charger in a cabinet or other enclosure unless proper ventilation is provided Use the battery charger indoors only WARNING Do not allow any liquid to come into co...

Page 11: ...tool it was sold with Charge the battery only with the 909 charger supplied with the tool or 909 approved replacements and according to the instructions in the 909 Instruction Manual Do not charge the battery in a place where static electricity is generated nor let the battery touch something that is statically charged The battery can be stored at temperatures between 0 C and 40 C NEVER STORE OR L...

Page 12: ... Do not use a leaking battery Handle batteries with care to avoid shorting the battery with conducting materials such as nails screws metal watch bands rings bracelets and keys The battery may overheat and could burn you After the battery has reached the end of its useful life we recommend recycling the materials at your local municipal council recycling centre DO NOT attempt to replace the batter...

Page 13: ...D switch 2 Variable speed control buttons 3 Spindle Lock 4 Flexible Shaft 5 82 Pc accessory Kit 6 Air vents 7 Collet nut 8 Collet collar 9 Collet 10 Flexible Shaft Collet Cover 11 Battery 12 Battery Charger 3 9 5 12 4 10 7 8 6 1 2 11 ...

Page 14: ...amics The perfect way to remove burs and sharpen tools Polishing Wheel 1 Ideal for removing rust smoothing out imperfections or cleaning tools High Speed Cutters 2 Polishing Brush 1 Accessories Battery Charger Lithium Ion Battery Flexible Shaft 30 Pc Sanding Paper Ø20mm 15 x 100g 15 x 180g 15 Pc Cut Off Wheels 25 x 2 x 0 6mm 13 Pc Sanding Band Wheels 6 x Ø12 7mm 7 x Ø6 35mm 5 Pc Grinding Wheels wi...

Page 15: ... use with accessories Dressing Stone 1 x 10 x 10 x 25mm 1 Ideal for cleaning and reshaping grinding wheels Sanding drums Ø6 35mm Ø12 7mm 2 For use with sanding bands Ø13 x 9mm Polishing pad 1 Ideal for polishing most metal surfaces and plastics Can be used with polishing compound Disc mandrel 1 Use with sanding discs grinding and cut off wheels Ø25 x 6mm Polishing pad 1 Polishing pad mandrel 1 Use...

Page 16: ...en the green light is on the battery is fully charged When the green light stops glowing the battery is charged Note The battery can be used at any point of the charging period as long as there is charge in the battery WARNING Remove the battery from the charger if being using in a semi charged state Obtaining the longest life from the battery Never allow the rotary tool to come to a complete stan...

Page 17: ...er speeds are best suited for large accessories and higher speeds are best suited for smaller accessories Quick reference guide Operation Speed Cutting metal 7 10 Sanding wood 7 10 Cutting hard metal 7 10 Engraving metal 5 7 De burring 5 7 Drilling holes 5 7 Removing rust 3 5 Sharpening 3 5 Polishing 1 3 Holding the tool 1 For jobs such as milling or engraving where precision is required hold the ...

Page 18: ...otary tool is too large to fit into the collet 9 or fits too loosely it is necessary to change the collet Refer to Changing the collet of this manual for instructions 2 Whilst depressing the spindle lock button 3 hand tighten the collet nut 7 by turning it clockwise until tight Note If the rotary tool piece is not spinning yet the collet nut 7 is spinning the collet nut 7 may need to be tightened ...

Page 19: ...ead the flexible shaft collet cover onto the rotary tool housing and turn it clockwise Finger tighten only fig M WARNING Never tighten the collet cover with the use of pliers or a wrench as the thread will strip Changing the collet and accessories on the flexible shaft Note To change the collet or install a cutter or accessory into the flexible shaft follow the same general procedure as covered ea...

Page 20: ...sult in a hazardous condition leading to possible serious injury It will also void the warranty Lubrication All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularl...

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