909 909004DEC Instruction Manual Download Page 6

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  Do not secure the angle grinder in a vice or work bench 

and use it as a static grinder. It can lead to serious injury.

  Never apply excessive pressure to the disc. It might 

shatter causing personal injury.

  Ensure the work piece to be ground or cut, is held tight in 

the vice or other clamping system. 

  Always use the auxiliary handle and ensure a good grip 

on the grinder housing with one hand and the handle with 

the other hand before proceeding with any work. 

  Make sure that the disc is not in contact with the work 

when you start the grinder.

  Be careful not to damage the spindle or either of the disc 

flanges. Damage to these parts could result in  

disc breakage.

  Do not press the spindle lock button whilst the  

spindle is turning.

  Only use good quality grinding and cut off discs. Cheap 

poor quality discs tend to glaze up which loads the 

motor and can damage it. Use discs for their designated 

purpose only. For instance, do not use cutting discs for 

grinding or metal wheels on masonry.

  Watch out for flying sparks. Hold the tool at an angle of 

approximately 15º to 30º to the work piece surface.

  Let the disc do the grinding or cutting at a reasonable 

feed, as overloading will occur if too much pressure is 

applied and the disc slows resulting in inefficient cutting 

and possible damage to the motor. 

  When using the grinder, use safety equipment including 

safety goggles or shield, ear protection, dust mask and 

protective clothing including safety gloves. 

ALWAYS WEAR EYE PROTECTION
Wear goggles
Wear hearing protection
Wear a breathing mask

Safety instructions for all operations 

Safety Warnings Common for Grinding, 

Abrasive Cutting-Off Operations: 
a)  This power tool is intended to function as a grinder, 

sander, wire brush, polisher or cut-off tool. Read 

all safety warnings, instructions, illustrations and 

specifications provided with this power tool.

 

Failure 

to follow all instructions listed below may result in electric 

shock, fire and/or serious injury. 

b) Operations for which the power tool was not designed 

may create a hazard and cause personal injury.

c)  Do not use accessories which are not specifically 

designed and recommended by the tool 

manufacturer.

 

Just because the accessory can be 

attached to your power tool, it does not assure safe 

operation. 

d)  The rated speed of the accessory must be at least 

equal to the maximum speed marked on the power 

tool.

 Accessories running faster than their rated speed 

can break and fly apart. 

e)  The outside diameter and the thickness of your 

accessory must be within the capacity rating of your 

power tool.

 Incorrectly sized accessories cannot be 

adequately guarded or controlled. 

f)   The arbour size of wheels, flanges, backing pads or 

any other accessory must properly fit the spindle of 

the power tool.

 Accessories with arbour holes that do 

not match the mounting hardware of the power tool will 

run out of balance, vibrate excessively and may cause 

loss of control. 

g)  Do not use a damaged accessory. Before each use 

inspect the accessory such as abrasive wheels for 

chips and cracks, backing pad for cracks, tear or 

excess wear, wire brush for loose or cracked wires. 

If power tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. After 

inspecting and installing an accessory, position 

yourself and bystanders away from the plane of 

Summary of Contents for 909004DEC

Page 1: ...INSTRUCTION MANUAL 909004DEC 12V ROTARY TOOL WITH FLEXIBLE SHAFT 82 PIECE ACCESSORY KIT ...

Page 2: ...utting off operations 9 Additional safety instructions for cutting off operations 9 Safety Warnings Specific for Polishing Operations 10 Additional safety instructions for wire brushing operations 10 Accessories 10 Multifunction power tool use 11 Multifunction power tool start up 11 Speed adjustment 11 Important general safety tips 11 Useful hints tips 11 Placing accessories into the tool 11 CONTE...

Page 3: ...tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed the ...

Page 4: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f To reduce the risk of electric shock the manufacturer recommends the use of a residual current device with a rated residual current of 30mA or less at all times 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power t...

Page 5: ...ith reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a Have your power tool serviced by a qualified repair person using only identical replaceme...

Page 6: ...instructions for all operations Safety Warnings Common for Grinding Abrasive Cutting Off Operations a This power tool is intended to function as a grinder sander wire brush polisher or cut off tool Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious inju...

Page 7: ...ag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards o Do not operate the power tool near flammable materials Sparks could ignite these materials p Do not use accessories that require liquid coolants Using water or other liqui...

Page 8: ...anges e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Additional safety instructions for cutting off operations Additional Safety Warnings Specific for Abrasive Cutting Off Operations a Do not jam the cut off wheel or apply excessive pressure Do not attempt to make an excessive depth of ...

Page 9: ...piece to be worked on Hold it firmly and press the ON OFF switch The tool will run continuously until the switch is turned to OFF position The speed can be adjusted while the tool is running Speed adjustment The multifunction power tool is equipped with speed control Do not change the speed while the tool is working The speed switch is located on the top of the tool Speed can be increased by press...

Page 10: ...ch could result in fire or electric shock Do not place the tool or charger on an uneven surface as a fall may cause serious damage Never place the tool or charger near or over a heat source such as a radiator or heater Do not operate the charger in a cabinet or other enclosure unless proper ventilation is provided Use the battery charger indoors only WARNING Do not allow any liquid to come into co...

Page 11: ...tool it was sold with Charge the battery only with the 909 charger supplied with the tool or 909 approved replacements and according to the instructions in the 909 Instruction Manual Do not charge the battery in a place where static electricity is generated nor let the battery touch something that is statically charged The battery can be stored at temperatures between 0 C and 40 C NEVER STORE OR L...

Page 12: ... Do not use a leaking battery Handle batteries with care to avoid shorting the battery with conducting materials such as nails screws metal watch bands rings bracelets and keys The battery may overheat and could burn you After the battery has reached the end of its useful life we recommend recycling the materials at your local municipal council recycling centre DO NOT attempt to replace the batter...

Page 13: ...D switch 2 Variable speed control buttons 3 Spindle Lock 4 Flexible Shaft 5 82 Pc accessory Kit 6 Air vents 7 Collet nut 8 Collet collar 9 Collet 10 Flexible Shaft Collet Cover 11 Battery 12 Battery Charger 3 9 5 12 4 10 7 8 6 1 2 11 ...

Page 14: ...amics The perfect way to remove burs and sharpen tools Polishing Wheel 1 Ideal for removing rust smoothing out imperfections or cleaning tools High Speed Cutters 2 Polishing Brush 1 Accessories Battery Charger Lithium Ion Battery Flexible Shaft 30 Pc Sanding Paper Ø20mm 15 x 100g 15 x 180g 15 Pc Cut Off Wheels 25 x 2 x 0 6mm 13 Pc Sanding Band Wheels 6 x Ø12 7mm 7 x Ø6 35mm 5 Pc Grinding Wheels wi...

Page 15: ... use with accessories Dressing Stone 1 x 10 x 10 x 25mm 1 Ideal for cleaning and reshaping grinding wheels Sanding drums Ø6 35mm Ø12 7mm 2 For use with sanding bands Ø13 x 9mm Polishing pad 1 Ideal for polishing most metal surfaces and plastics Can be used with polishing compound Disc mandrel 1 Use with sanding discs grinding and cut off wheels Ø25 x 6mm Polishing pad 1 Polishing pad mandrel 1 Use...

Page 16: ...en the green light is on the battery is fully charged When the green light stops glowing the battery is charged Note The battery can be used at any point of the charging period as long as there is charge in the battery WARNING Remove the battery from the charger if being using in a semi charged state Obtaining the longest life from the battery Never allow the rotary tool to come to a complete stan...

Page 17: ...er speeds are best suited for large accessories and higher speeds are best suited for smaller accessories Quick reference guide Operation Speed Cutting metal 7 10 Sanding wood 7 10 Cutting hard metal 7 10 Engraving metal 5 7 De burring 5 7 Drilling holes 5 7 Removing rust 3 5 Sharpening 3 5 Polishing 1 3 Holding the tool 1 For jobs such as milling or engraving where precision is required hold the ...

Page 18: ...otary tool is too large to fit into the collet 9 or fits too loosely it is necessary to change the collet Refer to Changing the collet of this manual for instructions 2 Whilst depressing the spindle lock button 3 hand tighten the collet nut 7 by turning it clockwise until tight Note If the rotary tool piece is not spinning yet the collet nut 7 is spinning the collet nut 7 may need to be tightened ...

Page 19: ...ead the flexible shaft collet cover onto the rotary tool housing and turn it clockwise Finger tighten only fig M WARNING Never tighten the collet cover with the use of pliers or a wrench as the thread will strip Changing the collet and accessories on the flexible shaft Note To change the collet or install a cutter or accessory into the flexible shaft follow the same general procedure as covered ea...

Page 20: ...sult in a hazardous condition leading to possible serious injury It will also void the warranty Lubrication All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required Cleaning 1 Keep the tool s air vents unclogged and clean at all times 2 Remove dust and dirt regularl...

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