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User Manual

LIOSMART 100

5

2.0

INTRODUCTIONS

Appliance description

Controller

This unit is equipped with microprocessor controller which is specially designed for automatization

of freeze drying cycles. Controller enables 50 different programs. Each of these 50 programs has
ability to set 50 different cycle steps.

Calibration, validation

The basic calibration is performed by the manufacturer. If ordered the calibration report is

delivered with the unit. Calibration, validation can also be done by the user because the appliance
has a special sub-program that allows easy settings and adjustments for temperature probes
without mechanical intervention on the device.

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Summary of Contents for LIOSMART 100

Page 1: ...User Manual January 2020 FREEZE DRYER LIOSMART 100...

Page 2: ...e loss of business opportunities loss of use and other related exposures caused by incorrect use of product Warranty is valid for 13 months from date of shipping and includes spare parts and labor Typ...

Page 3: ...gram selection and Start 17 6 0 SETTINGS 19 6 1 Parameter settings Manual Program 19 6 2 Parameter settings Automatic Program 23 7 0 SPECIAL SETUP 25 7 1 Special Settings Time and Date 25 7 2 Correcti...

Page 4: ...GER Appliance must not be installed in a room where the possibility of explosive atmosphere is present DANGER OF BREAK DOWN Service is only allowed to authorized personnel WARNING Never use with toxic...

Page 5: ...nt programs Each of these 50 programs has ability to set 50 different cycle steps Calibration validation The basic calibration is performed by the manufacturer If ordered the calibration report is del...

Page 6: ...mpressor system condenser Water cooled compressor system shelves Heating electrical Doors Fully transparent single handed closing Power supply 3x400 V 50 Hz 57A 24 kW Communication RS 232 USB Temperat...

Page 7: ...User Manual LIOSMART 100 7 Dimensional drawing...

Page 8: ...User Manual LIOSMART 100 8 Dimensional drawing shelves view...

Page 9: ...User Manual LIOSMART 100 9 Connections...

Page 10: ...onnections 4 Disconnect flexible tubes tri clamp TC 50 5 connections 5 Connect trolley to chamber use two trolley safety bolts 6 Deblock shelves 7 Carefully move shelves on trolley 8 Secure shelves wi...

Page 11: ...User Manual LIOSMART 100 11 Flexible tube Shelves lock mechanism Ball valve Ball valve Ball valve Ball valve Flexible tube Tri clamp Tri clamp...

Page 12: ...User Manual LIOSMART 100 12 Trolley Trolley safety bolt Shelves safety bolt...

Page 13: ...l safety system which turns heaters off if temperature rises for more than 5 C above set temperature In case of an error on this system a mechanical over temperature shut off will disable heating If t...

Page 14: ...ported with a vehicle Installation must be done in a dry well ventilated room Be sure that the chamber seal is always clean and in superb condition Maintain top level condition of the vacuum pump 5 1...

Page 15: ...ngs ON Printer ON Printer error if light flashes Confirmation Start program Stop program Parameter selection Value increase decrease Main menu Nun pad F1 program copy confirmation button F2 P Pump Mea...

Page 16: ...evice last step is always endless to keep the condenser cold and system in vacuum Step 9 Press Gas inlet Vacuum brake to be able to open the door and remove the material Step 10 Start manual program p...

Page 17: ...urrent shelve temperature Tc 19 C current condenser temperature P 1015 0mb current vacuum pressure in chamber Pp 1015 0mb current vacuum pressure in vacuum pump Tm 13 1 C Current temperature on materi...

Page 18: ...ts See special settings Tsh 26 0 C 20 0 C Current shelve temperature is 26 0 C set temp 20 0 C P 1015 0mb 1000 0mb Current chamber pressure is 1015 0 mbar set pressure is 1000 mbar Tm 26 8 C Current t...

Page 19: ...he number next to the written description you enter the described sub menu Press To move between parameters press to set value press ATTENTION If you press 2 MANUAL manual program starts immediately P...

Page 20: ...pressure in chamber On display you can see an available vacuum range in mbar 5 Condenser working mode OFF Cooling should only be used for shelf conditioning and not for material freezing Defrosting wh...

Page 21: ...User Manual LIOSMART 100 21 8 Recording period Recording interval can be set from 1 in 200 minutes or switched off ATTENTION If you set value lower than 1 minute recording is set to OFF...

Page 22: ...User Manual LIOSMART 100 22...

Page 23: ...name Enter program name the selected program can be named Use numpad to enter letters and numbers 3 Number of steps Choose the required number of cycle steps freezing primary drying secondary drying...

Page 24: ...ature and material temperature to jump to next step When this is set to 99 C step will only run for duration time When this is set to for example 3 C step will wait that the difference betwean shelve...

Page 25: ...ss to enter main menu Display Press number to enter special setup menu Display Press number to enter sub menu time setup Display To change value under blinking line press to move blinking line press T...

Page 26: ...s active you must enter password Enter password use numeric keyboard and finish with enter ATTENTION See chapter 7 4 SPECIAL SETTINGS USERS PASSWORDS ATTENTION Special settings should only be changed...

Page 27: ...User Manual LIOSMART 100 27 1 7 2 3 6 9 4 5 8 12 13 14 15 16 17 18 10 11 7 3 Correct ions...

Page 28: ...use 9 Vacuum display Pc Current chamber pressure Pp Current vacuum pump pressure 10 Time count down tolerance temperature You can set the time of each temperature step The countdown will start when te...

Page 29: ...User Manual LIOSMART 100 29...

Page 30: ...to access the selection of pre set program run the program and stop the program TECHNICIAN PASSWORD SETUP We have passwords for two technicians Technician password allows us to access all operator fu...

Page 31: ...nistrator password is set to 0000 are all passwords turned off 7 5 Special Setup Program copy To enter this menu press button Display Press to enter special setup menu Display Press to enter program c...

Page 32: ...uild any part of the construction without producer s written permit All spare parts are in stock in the producer s magazine It is only allowed to use the original spare parts Maintenance and service w...

Page 33: ...est wall It must also be in a dry and well ventilated room Additional space or relocation of the apparatus may be necessary when carrying out any maintenance or servicing The user must provide electri...

Page 34: ...aste Instead you should protect human health and the environment by handing over your waste equipment to a designated collection point for the recycling of waste electrical and electronic equipment Fo...

Page 35: ...User Manual LIOSMART 100 35 11 ATTACHMENTS 11 1 CE declaration of conformity 11 2 Electro diagram...

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