3M V-100 Maintenance Manual Download Page 3

V-Series Air Control Valves - Maintenance 

 

© 3M June 2006.  All rights reserved. 

c.  Remove the foam pad and 3M™ Scotchmate™ Fastener from the 

cooling tube. 

 

d.  Adhere the new 3M™ Scotchmate™ Fastener on to the cooling 

tube. 

 

e.  Position one end of new acoustic foam pad halfway between the 

exhaust holes and wrap it around the 3M™ Scotchmate™ Strips. 
Make sure that the ends of the acoustic foam pad do not overlap, 
but rather form a snug butt fit. 

 

f.  Holding the acoustic foam pad in place with two fingers of one 

hand, using the other hand, carefully slide the body tube over 
acoustic foam and the tube assembly with a slight twisting motion. 

 

g.  Re-secure the body assembly with the machine screw. 

 
 

 

3M™ Vortemp™ Heating Assembly V-200 

 

1)  The V-215 is the Spare Parts kit for the 3M™ Vortemp™ Heating 

Assembly V-200.

 It can be used to replace the cold muffler and the 3M™ 

Vortemp™ generator or to replace the o-ring in the upper tube assembly. 
To replace the cold muffler and generator:

 

 

a.  Mount the 3M™ Vortemp™ Assembly in a vise with pressure on 

the flat sides near the valve stem. 
 

b.  Remove the cold muffler by turning the muffler counter clockwise 

by hand.  

 

c.  Remove the valve ball and turbine cap by turning counterclockwise 

with a wrench. 

 

d.  Remove the o-ring from the turbine cap with a small pliers. 

 

e.  Remove the 3M™ Vortemp™ Assembly from the vise and invert 

the assembly to remove the special washer and generator. 
 

f.  Install the new o-ring on to the turbine cap so that it rests above the 

threaded portion of the turbine cap. 
 

g.  Re-mount the 3M™ Vortemp™ Assembly in the vise. 

 

h.  Install the new generator with the angled groove side up. 

Summary of Contents for V-100

Page 1: ...e W 2963 is the Waist Belt The entire belt should be replaced when it becomes damaged There are 4 different air control valves approved for use with the L Series Headgear 3M Vortex Cooling Assembly V 100 3M Vortemp Heating Assembly V 200 3M Air Regulating Valve Assembly V 300 Intended for high pressure applications ranging from 25 to 90 psi 3M Low Pressure Connector Assembly V 400 Intended for low...

Page 2: ... washer and generator f Remove the o ring from the turbine cap using a small pliers g Install the new o ring on to the turbine cap so that it rests above the threaded portion of the turbine cap h Re mount the vortex assembly in the vise i Install the new generator with the angled groove side up j Install the new special washer laying it over the generator k Thread the turbine cap clockwise onto th...

Page 3: ...mbly V 200 1 The V 215 is the Spare Parts kit for the 3M Vortemp Heating Assembly V 200 It can be used to replace the cold muffler and the 3M Vortemp generator or to replace the o ring in the upper tube assembly To replace the cold muffler and generator a Mount the 3M Vortemp Assembly in a vise with pressure on the flat sides near the valve stem b Remove the cold muffler by turning the muffler cou...

Page 4: ...ring using a small pliers if needed e Slide the body tube back on to the heating tube f Re insert the machine screw into the body assembly 3M Air Regulating Valve Assembly V 300 1 The W 3036 is the Spare Parts Kit for the 3M Air Regulating Valve Assembly V 300 It can be used to replace the disc muffler and screen and to replace the o rings on the control knob To replace the disc muffler and screen...

Page 5: ... body down over the adjustment knob stem g Re install the nut with a wrench 3M Low Pressure Connector Assembly V 400 1 The W 3036 is also the spare parts kit for the 3M Low Pressure Connector Assembly V 400 It can be used to replace the disc muffler and screen To replace the disc muffler and screen a Remove the retainer with a small pliers b Lift the muffler tube assembly away from the valve assem...

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