3M Liqui-Cel EXF-10x28 Series Assembly And Disassembly Instructions Download Page 9

Repeat these steps on the opposite end of the cartridge.

END CAP PREPARATION/INSTALLATION

 

  WARNING

 

  

To reduce the risks associated with explosion:

• Only use replacement parts supplied by 3M for this product.

 

  

To reduce the risks associated with crush or impact related injuries:

•  Always ensure the membrane contactor is properly secured. Be sure the membrane 

contactor cannot tip, roll, fall, slide or make any movement that may cause injury or 

damage to other system components.

• Care must be taken not to hit or jar (shock) the membrane contactor.

 

  

To reduce the risks associated with lifting or moving:

•  Always consult the product datasheet or operating guide for membrane contactor 

weights. Use appropriately rated lifting equipment for lifting or moving heavy 

membrane contactors. 

NOTICE

•  To avoid contamination, gloves are recommended when handling the membrane 

cartridges.

There are two options for inserting an end cap. Option 1 is Manual Insertion, 

option 2 is Vacuum Insertion.  Determine your method of choice and go to that 

section.

MANUAL INSERTION

• 

(A) Inspect and clean the sealing surface of both end caps.

• 

Place L washer around the center nozzle and press it down until it touches 

the cap nut.

• 

Place the center seal (see Assembly Part "d" on page 3) on the center 

nozzle. Press it over the threads and down against the L washer.  

Place the center seal washer (thinner washer) over the threads and against 

the center seal (see Assembly Parts "e" on page 3). Screw the center seal 

nut onto the nozzle. Once it touches the washer,  

loosen one turn.

• 

(B)  Lift the end cap and place the center nozzle into the center tube of the 

cartridge.  Check the identification marks to ensure the end cap 

matches the correct end of the housing.

• 

Slowly slide the end cap in until it touches the outer O-ring (lumenside). 

Complete this step for both ends of the contactor.

• 

Rotate the end cap to align the marks placed on the end cap and the 

housing during disassembly.

• 

Place the V-Band clamp behind the clamping ridge of the housing. The 

clamp will need to remain there until the assembly process is complete.

• 

(C)  Hook the assembly clips onto the end cap at both ends and adjust  

the nut for a secure fit. Repeat this step for the remaining assembly 

fixtures.

• 

Tighten nuts (2 rotations max at a time) to pull the end cap onto the 

cartridge. Tighten in an even manor that will allow the end cap to progress 

slowly and evenly. It will be necessary to do the tightening from both ends 

of the assembly arms during the installation process.

• 

Continue checking the alignment marks on the end caps and housing to 

properly align the end caps.

A

B

C

L Washer Center seal 

washer 

Center seal

Center  

seal 

nut

9

Summary of Contents for Liqui-Cel EXF-10x28 Series

Page 1: ...3M Liqui Cel EXF 10x28 Series Membrane Contactor Assembly and Disassembly Instructions 3M com Liqui Cel ...

Page 2: ...ng 3 II Assembly Parts 4 III Part Orientation 4 IV Assembly Tools 5 V End Cap Removal 6 VI Cartridge Insertion 7 VII End Cap Preparation Installation 9 Manual Insertion 9 Vacuum Insertion 10 IX Center Seal Tightening 11 X Pressure Test 11 ...

Page 3: ...r weights Use appropriately rated lifting equipment for lifting or moving heavy membrane contactors Drain liquid from the contactor before moving Do not move a membrane contactor while it contains liquid CAUTION To reduce the risks associated with environmental contamination At the end of useable life dispose of the membrane contactor or cartridges in accordance with local regulations and laws NOT...

Page 4: ...p this 6 9 mm O ring is the lumenside or gas side O ring B Lock ring 2 An elastomeric ring used to position the inner shellside O ring C Center Seal 2 To seal the center tube of cartridge and center nozzle of the end cap D Center Seal Washer To protect the center seal during tightening not shown E L Washer To compress the center seal during tightening not shown PART ORIENTATION B A C 4 ...

Page 5: ...d on the Center Seal Tool not included with kit Cartridge Alignment Tool Used to align the cartridge with the housing 10 x 28 Change Out Tools A complete assembly tool kit will include four 4 sets of the following Assembly Rods Threaded rod that will be screwed together to make a complete assembly tool Assembly Clips Dark machined parts that slide over the Assembly Rods Centering Slide Assembly Ro...

Page 6: ...ICE To avoid contamination gloves are recommended when handling the membrane cartridges END CAP REMOVAL STEPS A Place the contactor horizontally Insert the center seal tool into the center nozzle Slowly loosen the center seal nut by turning in a clockwise direction 2 rotations Loosen the V Band clamp Remove the nut from the V band clamp and remove the clamp from the assembly NOTE Using ISO Ashby C...

Page 7: ...ts and Part Orientation drawing to become familiar with the part location and terminology B Check to be sure that the cartridge is centered in the housing Look at and feel both ends to ensure proper alignment Measure both ends using a ruler to assure the membrane cartridge is centered in the housing C Loosen the wing nuts on the centering slide on the cartridge alignment tool Clamp the cartridge a...

Page 8: ... tool Repeat the same process on opposite end of cartridge NOTE If the O ring is ever pinched or cut it MUST be removed and discarded F After the O ring has been inserted where these arrows point use insertion tool as pictured G Place the lock ring around the outside of the cartridge See Assembly Part b on page 3 H Place the outer O ring 6 9 mm on the lumen epoxy sealing surface If the O ring appe...

Page 9: ...y Part d on page 3 on the center nozzle Press it over the threads and down against the L washer Place the center seal washer thinner washer over the threads and against the center seal see Assembly Parts e on page 3 Screw the center seal nut onto the nozzle Once it touches the washer loosen one turn B Lift the end cap and place the center nozzle into the center tube of the cartridge Check the iden...

Page 10: ...Press it over the threads and down against the L washer Place the center seal washer thinner washer over the threads and against the center seal see Assembly Part e on page 3 Screw the center seal nut onto the nozzle Once it touches the washer loosen it one turn Bolt blind flanges on both lumen ports and one of the shell ports of the end caps Lift the end cap and place center nozzle into center tu...

Page 11: ...NTER SEAL TIGHTENING I Insert the center seal tool into the center nozzle Turn the tool until you feel the notch in the tool mesh with the nubs of the center nut Using a counter clockwise motion slowly torque the center seal to 90 ft lb 122 Newton meters Repeat for other end PRESSURE TEST J Bolt blind flanges on both lumen ports and one of the shell ports Bolt a flange equipped with a 0 100 psi ga...

Page 12: ...nt warranty is specifically stated on the applicable 3M product packaging or product literature in which case such warranty governs 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product 3M MAKES NO OTHER WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR ...

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