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3.6 

SWING FALLS:

 Swing falls occur when the anchorage point is not directly above the point where a fall occurs (see Figure 

3). The force of striking an object in a swing fall may cause serious injury or death. Do not permit a swing fall if injury could 

occur. Minimize swing falls by working as directly below the anchorage point as possible. The required Fall Clearance (FC) of 

the user increases as User Work Radius (W) increases, since the total fall distance will be greater than if the user had fallen 

directly below the anchorage point.

3.7   KNEE-LEVEL TIE-OFF AND LEADING EDGE: 

If the HLL System is installed at a height of less than 3.0 ft (.9 m) above 

the working platform, then it is considered a knee-level tie-off application. The following criteria should be observed with 

knee-level tie-off applications:

Connecting subsystems used with the HLL System must be rated for knee-level tie-off applications, in addition to

meeting the requirements specified in Table 1.

Energy-Absorbing Lanyards should be kept as short as possible. The length of the Lanyard should not extend over the

edge when connected to the HLL System to maintain 6 ft. (1.8 m) free fall limitations. Longer lengths could expose

the worker to greater free fall distances. If it is not possible to maintain 6 ft. (1.8 m) of free fall distance, free falls up

to 12 ft. (3.6 m) by a single user with a 6 ft. (1.8 m) lanyard and a maximum arrest force of 1800 lbf (8.0 kN) can be

accomodated by adding 5 ft. (1.5 m) of Fall Clearance to the values in Figure 7.

Reduce the system capacity to one user per span.

For Leading Edge applications, a Leading Edge SRD must be used as the connecting subsystem. 10 ft. (3.0 m) of

setback should be maintained. Users must stay within 30 degrees (30°) of perpendicular to the HLL System while

working, in order to minimize swing falls and cutting actions during a swing fall.

3.8    SINGLE SPAN SYSTEMS:

 For a single span system, the maximum horizontal lifeline span length is 60 ft. (18.3 m). The 

span length must be reduced when clearance is limited.

3.9 

CONVERSION TO A MULTI-SPAN SYSTEM: 

 To reduce the amount of fall clearance required, the EZ-Line HLL system 

can be converted to a multiple span system. The below guidlines must be followed:
1. The maximum span length for multiple-span systems is 60 ft. (18.3 m), and the system may contain up to three spans.

Span lengths must be reduced when clearance is limited.

2. Intermediate anchorages and end anchorages must meet the loading requirements specified in Table 1.

3. A Zorbit Energy Absorber must be added to the end of the system opposite the winch assembly.

4. Brackets and connectors used to create intermediate anchorages must be compatible with the HLL system (see

Sections 2.6 and 2.7) such that it is not possible for unintentional disengagement of the horizontal lifeline to occur.
5. The swaged connections of the EZ-Line HLL system should not be disassembled or removed to permit passage through

intermediate anchorage brackets or connectors. Consequently, brackets or connectors used to create intermediate

anchorages must have sufficiently large openings to receive the assembled lifeline, or be capable of mid-line attachment

without needing to thread the cable end.
6. Connectors and brackets used to create intermediate anchorages must allow free passage of the horizontal lifeline such

that it is not held tightly or restricted from sliding along the HLL’s axis.
7. Connectors and brackets used to create intermediate anchorages must not contain sharp or abrasive edges which could

come in contact with the horizontal lifeline.

8. 100% tie-off is required when using the HLL system. If intermediate brackets and connectors do not permit the

connecting subsystem to bypass, it will be necessary to use twin lanyards to maintain connection to the system when

moving between spans.
9. The maximum capacity for multi-span EZ-Line HLL system is 2 users per span with a maximum of 6 users. If used for

knee-level tie-off, capacity is reduced to 1 user per span.

 

;

In multiple-span HLL systems designed under ANSI Z359.6 or CSA Z259.16 to permit multiple users in

multiple spans, it is the responsibility of the Qualified Person (and not of 3M) to evaluate and document the design 

considerations and details which ensure a single event or circumstance will not cause multiple users in multiple 

spans to fall within a very short period of time. 

3.10  HLL INSTALLATION WITH 3M ROOF-TOP ANCHOR POSTS: 

When the EZ-Line HLL system is installed on 3M Roof-

Top Anchor Roof Posts (model numbers:

 

2100138, 2100139, 2100140, 2100142), the following accommodations must be 

made:
1. The maximum span length of an HLL used between Roof-Top Anchor posts is 60 ft. (18.3 m).

2. Ensure each anchor is properly installed following the manufacturer’s instructions and the connection of the Roof-Top

Anchor Baseplate to the roof structure meets the anchorage requirements specified in table 1.
3. Additional fall clearance of 4 ft. (1.2 m) must be added to the values listed in the Fall Clearance charts to account for

deformation of the Roof-Top Anchor

4. The wire rope should only be tensioned enough to raise it above the roof surface 2-3 in. (5.08-7.62 cm) to allow free

passage of the attachment O-rings to avoid unintentional deployment of the Roof-Top Anchor.

Summary of Contents for DBI SALA 7605060

Page 1: ... 3M 2020 USER INSTRUCTION MANUAL 5902346 REv G EZ Line Horizontal Lifeline System 1 7605060 OSHA 1910 140 OSHA 1926 502 ...

Page 2: ...2 2 D B C E A G F D 3 1 W 2 FC 4 5 A B C D E F G A B C ...

Page 3: ...3 6 X Y ...

Page 4: ...26 35 ft 8 03 m 30 7 ft 9 36 m 31 7 ft 9 66 m 32 7 ft 9 97 m 33 7 ft 10 27 m C A A x 1 220 lb 100 kg x 2 220 lb 100 kg 3 ft 91 m 4 ft 1 22 m 5 ft 1 52 m 6 ft 1 83 m 3 ft 91 m 4 ft 1 22 m 5 ft 1 52 m 6 ft 1 8 3m B 10 0 ft 3 05 m 14 22 ft 4 33 m 15 22 ft 4 64 m 16 22 ft 4 94 m 17 22 ft 5 25 m 15 31 ft 4 67 m 16 31 ft 4 97 m 17 31 ft 5 27 m 18 31 ft 5 58 m 20 ft 6 10 m 15 63 ft 4 76 m 16 63 ft 5 07 m...

Page 5: ... m 17 56 ft 5 35 m 20 73 ft 6 32 m 15 64 ft 4 77 m 18 74 ft 5 27 m 23 01 ft 7 01 m C A A x 2 220 lb 100 kg x 1 220 lb 100 kg A A D A 6 5 ft A 1 9 m E 5 ft A 6 5 ft 1 5 m A 1 9 m F 3 ft A 5 ft 0 9 m A 1 5 m G 0 ft A 3 ft 0 m A 0 9 m D A 6 5 ft A 1 9 m E 5 ft A 6 5 ft 1 5 m A 1 9 m F 3 ft A 5 ft 0 9 m A 1 5 m G 0 ft A 3 ft 0 m A 0 9 m B 10 0 ft 3 05 m 7 52 ft 2 29 m 10 22 ft 3 11 m 13 8 ft 4 21 m 17...

Page 6: ...t 5 07 m 40 0 ft 12 19 m 18 21 ft 5 55 m 50 0 ft 15 24 m 19 78 ft 6 03 m 60 0 ft 18 29 m 21 35 ft 6 51 m x 1 310 lb 140 kg C B 10 0 ft 3 05 m 13 96 ft 4 25m 20 0 ft 6 1 m 15 34 ft 4 67 m 30 0 ft 9 14 m 16 72 ft 5 1 m 40 0 ft 12 19 m 18 1 ft 5 52 m 50 0 ft 15 24 m 19 48 ft 5 94 m 60 0 ft 18 29 m 20 86 ft 6 36 m x 1 220 lb 100 kg C B 10 0 ft 3 05 m 11 93 ft 3 64 m 20 0 ft 6 1 m 13 08 ft 3 99 m 30 0 ...

Page 7: ...7 10 1 2 11 A B B A ...

Page 8: ...8 12 A A 13 1 A B 2 3 2 1 3 4 ...

Page 9: ...9 14 A B 1 3 2 1 2 3 C D E A C B E D ...

Page 10: ...y system that has been subject to fall arrest or impact force must be immediately removed from service and all components must be inspected by a Competent Person prior to being used again Ensure system is appropriate for the number of simultaneous users Work as closely to the horizontal lifeline as possible to prevent swing fall and limit fall clearance requirements Refer to connecting device User...

Page 11: ...lbf 16 kN applied in all potential directions of fall arrest Capacity Single Span System The maximum capacity of a single span EZ Line HLL is two persons The maximum weight of each person including tools and clothing is 310 lb 140 kg Multi span System The maximum capacity of a Multi span EZ Line HLL is two persons per span with a maximum of 6 persons provided the requirements of ANSI Z359 6 or CSA...

Page 12: ... of a complete Fall Protection system is limited by its lowest rated maximum capacity component For example if your connecting subsystem has a capacity that is less than your harness you must comply with the capacity requirements of your connecting subsystem See the manufacturer instructions for each component of your system for capacity requirements 2 1 ANCHORAGE Anchorage requirements vary with ...

Page 13: ...o open B disengaging the connector from the connecting element C 2 10 MAKING CONNECTIONS All connections must be compatible in size shape and strength See Figure 5 for examples of inappropriate connections Do not attach snap hooks and carabiners A To a D Ring to which another connector is attached B In a manner that would result in a load on the gate Large throat snap hooks should not be connected...

Page 14: ...are 1 Application Type A Small System Setback This application type applies when the setback distance X between the HLL System and the fall edge is 2 ft 0 6 m or less OR the HLL height Y above the walking working surface is greater than or equal to the setback distance X When these conditions are true use Fall Clearance charts in Figures 7 and 8 and instructions for these charts in Section 3 4 2 A...

Page 15: ...ch cases a fall causes the connecting subsystem to contact the edge before significant deflection of the HLL This limits the impact of HLL installation height in controlling free fall distance as well as its effect on Fall Clearance See Figure 9 for reference If the Setback Distance X of the system is greater than its System Height Y then the following guidelines should be observed A ENERGY ABSORB...

Page 16: ...dded to the end of the system opposite the winch assembly 4 Brackets and connectors used to create intermediate anchorages must be compatible with the HLL system see Sections 2 6 and 2 7 such that it is not possible for unintentional disengagement of the horizontal lifeline to occur 5 The swaged connections of the EZ Line HLL system should not be disassembled or removed to permit passage through i...

Page 17: ...r for service See Figure 13 1 Step 3 Install the horizontal lifeline to end anchorage connectors using the carabiners provided See Figure 2 If the EZ Line is installed as a multi span system a Zorbit energy absorber must be added to the end of the system as shown in Figure 2 Refer to manufacturer s instructions provided with the anchorage connectors for installation requirements The horizontal lif...

Page 18: ...s defined in Section 2 Inspection procedures are described in the Inspection Maintenance Log Table 2 Inspect all other components of the Fall Protection system per the frequencies and procedures defined in the manufacturer s instructions 5 2 DEFECTS If inspection reveals an unsafe or defective condition immediately remove the HLL System from service clearly tag it DO NOT USE and either destroy the...

Page 19: ...the lifeline If a red band attached around the rope is visible at the housing end of the lifeline the reserve has been compromised Remove the unit from service The unit must be serviced by an authorized service center before reuse If the system contains a Zorbit Energy Absorber inspect the Zorbit for extension or deformities Ensure there is no tearing of the metal between holes in the Zorbit coile...

Page 20: ...ed to its facility for evaluation of warranty claims This warranty does not cover product damage due to wear abuse misuse damage in transit failure to maintain the product or other damage beyond 3M s control 3M will be the sole judge of product condition and warranty options This warranty applies only to the original purchaser and is the only warranty applicable to 3M s fall protection products Pl...

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