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4-2

DRIVE MOTOR

The drive motor is open loop and receives commands from the control module.  The motor has a pinion gear that meshes with the camshaft gear to drive (rotate) 
the camshaft.

During operation, rotation forces the motor into its mounting position and screws or bolts are not needed.

NOTE: Some units will have a shipping peg in the top motor mount.  The peg can be removed and discarded.  This peg is not required for motor operation.

To remove motor:

1) Disconnect power to the unit.

2) Remove cover.

3) Pull off wiring connector.

4) Grasp the motor body and rotate to the left.

5) Pull motor out.

To install motor:

1) Insert gear through hole on top plate

2) With motor ears fl at to the rear of the top plate, rotate to the right until mounting tabs are engaged in slots.

3) Reconnect wires.

NOTE: It is not necessary to pre-position the camshaft or the motor.  When the controller is powered up the camshaft will be rotated to the “home” position.

OPTICAL SENSOR

The optical sensor is mounted to the top plate.  The camshaft cup rotates through the sensor and the slots are detected.  A signal is sent to the controller for each 
slot.

IMPORTANT NOTE

Damaged sensors should be replaced.  Sensors may be cleaned with compressed air or a soft brush.

To remove optical sensor:

1) Disconnect power to the unit.

2) Remove cover.

3) Remove controller.

4) From the controller side, pinch the legs of the sensor holder in the top plate.

5) Pull the holder away from the mounting surface.

6) Remove wires.

To install optical sensor:

1) Attach wires.  Wires should point away from camshaft.

2) Place leading edge of sensor holder into opening.

3) Pivot holder into place.  Legs should enter slots and snap in place.

IMPORTANT NOTE

The optical sensor legs are fragile and may break.  If the optical sensor legs break or crack, we recommend replacement.  A damaged sensor may result in 
improper regeneration.

Summary of Contents for Aqua-Pure AWS250M

Page 1: ...S METERED WATER SOFTENERS MODELS AWS100M AWS150M AWS200M AWS250M AWS300M INSTR2198 0709 Installer please leave with homeowner Homeowner retain for future reference a 3M company CUNO Incorporated 400 R...

Page 2: ...t from freezing Relieve pressure and drain system when temperatures are expected to drop below 33 F 1 C Do not install systems in areas where ambient temperatures may go above 110 F 43 3 C Do not inst...

Page 3: ...MECHANICAL 1 Do not use petroleum based lubricants such as Vaseline oils or hydrocarbon based lubricants Use only 100 silicone lubricants 2 All plastic connections should be hand tightened Thread tap...

Page 4: ...gh to be objection able a pre lter can increase the ef ciency of the softener and reduce the amount of maintenance required LOCATION SELECTION Location of a water treatment system is important The fol...

Page 5: ...to connect 1 2 inch 1 3 cm plastic tubing to the drain line connection of the control valve 2 If the backwash ow rate exceeds 5 gpm 22 7 lpm or if the unit is located 20 40 ft 6 1 12 2 m from drain us...

Page 6: ...ntly in progress CAMSHAFT FRONT END The corresponding slot for the number is positioned at the optical sensor which is approximately 90 degrees out of phase Regeneration Cycle Indicators C0 Treated Wa...

Page 7: ...troller 5 PM indicates that the time displayed is between 12 00 noon and 12 00 midnight there is no AM indicator PM indicator is not used if clock mode is set to 24 hour 6 When MIN is displayed the va...

Page 8: ...ther with the arrow buttons 3 UP arrow Generally used to scroll up or increment through a group of choices 4 Regenerate Used to command the controller to regenerate Also used to change the lock mode P...

Page 9: ...ning an hourglass icon will be displayed Repeat this process for each cycle until the system is back into the treated water mode IMPORTANT NOTES When the controller gets to cycle C4 Pause cycle there...

Page 10: ...y For a delayed regeneration at the next set time of regeneration Push the REGEN button once The recycle symbol will be ashing on the display Push the REGEN button again to cancel For an immediate reg...

Page 11: ...ping from the valve drain line B When all of the air has been purged from the media tank water begins to ow steadily from the drain line open the main supply valve all of the way This will purge the n...

Page 12: ...o the brine draw position Hold the REGEN button down for 5 seconds The controller will begin a manual regen and advance the control valve to the cycle C1 Backwash Press the SET and UP button to advanc...

Page 13: ...ld be connected to a non switched power source PROGRAMMING The controller is designed to operate by only setting the time of day and the day of the week The remaining settings have been set at the fac...

Page 14: ...regeneration 99 day calendar override timer Amount of salt used per regeneration System capacity Hardness To make changes Time of day When the Time of Day is displayed push SET The time will ash Use...

Page 15: ...t simple programming possible the dealer installer has three salt amount options to choose from These are set up to give the installation the maximum performance based on the inputs by the dealer inst...

Page 16: ...timated total system capacity is displayed in kilograins kilograms CaCO3 that could be removed by the fully regenerated media bed This value is derived by standard water treatment industry norms The s...

Page 17: ...y in gallons 0 65536 gallons H11 Average usage for Thursday in gallons 0 65536 gallons H12 Average usage for Friday in gallons 0 65536 gallons H13 Average usage for Saturday in gallons 0 65536 gallons...

Page 18: ...ontrol the regeneration cycle The control module has several variations When replacing the controller use the same model or some functions may not work This is an electronic controller that is program...

Page 19: ...e camshaft or the motor When the controller is powered up the camshaft will be rotated to the home position OPTICAL SENSOR The optical sensor is mounted to the top plate The camshaft cup rotates throu...

Page 20: ...slot The offset enable the service person to view the number at the top of the cup and deter mine which slot is at the optical sensor IMPORTANT NOTE If any part of the camshaft is broken or damaged th...

Page 21: ...er Slack or loose wires can become tangled in the camshaft 1 Depending on which harness is being installed plug the connector into the motor or turbine 2 Route the harness through the opening at the b...

Page 22: ...air a bent spring 2 Position yourself on the spring side of the valve discs 3 Position the spring over the valve body close to nal position The wide spring segments will be located at the wide valve d...

Page 23: ...al end without rubber coating should be visible 2 Push down on the shoulder to position the valve disc completely into the port cavity The metal portion will be positioned straight up and the top of t...

Page 24: ...tank Clean injector screen and injector once a year 1 Unplug the wall mount transformer 2 Remove cover Shut off water supply or put bypass valve s into bypass position 3 Relieve system and valve press...

Page 25: ...o the service position and purge the air out of the system 10 The system will require the startup procedure to be performed in order to operate appropriately CHECK TURBINE OPERATION After the turbine...

Page 26: ...p of the display under the day of the week When the correct day is agged push SET The controller is ready to operate The media tank should be ready for operation 5 Hold the REGEN button on the control...

Page 27: ...d substantiated by test data These models are efficiency rated The efficiency rating is valid only at the stated salt dose and flow rate They have demand initiated regenerated DIR feature that complie...

Page 28: ...ts C If motor continues to rotate inde nitely replace the following components in this order Optical sensor Wire Harness Motor Controller 4 Brine tank over ow A Uncontrolled brine re ll ow rate A Remo...

Page 29: ...14 System using more or less salt than salt control is set for A Inaccurate setting A Make correct setting B Foreign matter in controller causing incorrect ow rates B Remove salt controller and ush o...

Page 30: ...0P x3 10 Cyclone Assy C04N 44 C04N 44 C04N 54 C04N 54 T04N 65 11 Tank Base T06 8P T06 10P T06 10P T06A 12P T06A 14F 12 Brine Line Tubing 13000X 13000X 13000X 13000X 13000X 13 Brine Tank Complete BT153...

Page 31: ...able Assembly 8 1000226 Screen Cap Assembly w O ring Injector High Ef ciency Options 9 1030410 1030412 1035736 G Injector High Ef ciency Tan J Injector High Ef ciency Lt Blue L Injector High Ef ciency...

Page 32: ...r mail your request to CUNO Incorporated 400 Research Parkway Meriden CT 06450 CUNO and Aqua Pure are trademarks of 3M Company used under license 3M is a trademark of 3M Company Tested and Certified U...

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