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EO Abator Operation and Installation Manual

8

Section 2: Installation Instructions

Planning the EO Abator Installation

Plan for the installation before the equipment is purchased. Consider such things as location, machine service 

requirements, and code compliance. Obtain all state and local regulations affecting the use of Ethylene Oxide (EO). 

If possible, review the proposed installation with the department manager, facilities engineer, architect, 3M sales or 

service representative.
Ensure that anyone who will be involved with the EO Abator system installation receives a copy of this Operation and 

Installation Manual. Contact your local 3M Health Care representative or 3M Health Care Field Service at  

(800) 688-5888 for additional copies, or if you have any questions about installing the EO Abator system.

Service Installation Review and Checkout 

Contact your local 3M service representative by phone when the EO Abator system is installed (i.e. all electrical and 

mechanical services are connected and functioning).

Do not operate the EO Abator system without having a 3M service representative check the installation.

Complete the customer checklist. Call your service representative to review the installation. Discuss any necessary 

changes before the checkout visit to assure that the sterilizer and EO Abator system are installed and will operate 

according to 3M specifications.

Optional Configurations 

The EO Abator can be used with 5XL, 8XL, and the GS Series 3M Steri-Vac sterilizers. A maximum of two Model 5XL, 

two Model 8XL, or two GS Series sterilizers can be connected to a single EO Abator unit. Any combination of two of the 

Model 5XL or 8XL sterilizers can be connected to a single EO Abator unit. The GS Series sterilizer must be connected 

to a separate Abator. 

The Model 5XL or Model 8XL sterilizers CANNOT be combined with a GS Series sterilizer when 

connecting to an Abator. 

Up to two additional Model XL Aerators can be added to the installation. The EO Abator 

interfaces with the Model 5XL, Model 8XL, and GS Series sterilizers to start and stop automatically.
For 3M Model XL Aerator installations with the 5XL or 8XL sterilizer, the EO Abator must be configured to either run 

continuously, or be wired as shown in Figure 7. For 3M Model XL Aeration installations with the GS Series sterilizers, 

the sterilizer must be set to “Abator always on” in the Menu->Site Setup->Setup. See Figure 7 for Aerator venting 

connections.
Contact your 3M service representative with questions.

Customer Checklist

Read this entire Operation and Installation Manual carefully before installing your EO Abator system. The following 

checklist is provided to ensure that you consider all important aspects of the installation. Contact your local 3M service 

representative with any questions.
The completed checklist is to be used when contacting your 3M service representative to review your EO Abator system 

installation. Completion helps ensure that 3M installation specifications are met.

Customer 

Checklist

Location of EO Abator System

1.  Is the unit mounted in a well ventilated area, away from ignition 

sources and personnel traffic?

Yes □

No □

2.  Is the unit bolted securely to the floor?

Yes □

No □

3.  If the unit is located outdoors, is the EO Abator system 

in a heated weatherproof enclosure easily accessible by 

service personnel?

Yes □

No □

4.  Is the heated enclosure maintained at or above 0°C (32°F) at 

all times?

Yes □

No □

5.  Are there 910 mm (36 inches) of clearance on top and 510 mm 

(20 inches) of clearance on front, back, and electrical box side, 

and 100 mm (4 inches) of clearance on the side opposite the 

control box?

Yes □

No □

Summary of Contents for 50AE

Page 1: ...3 Operation and Installation Manual Models 50AN 50AE 50AJ EO Abator ...

Page 2: ...uctions 8 Planning the EO Abator Installation 8 Service Installation Review and Checkout 8 Optional Configurations 8 Purchaser s Responsibility 10 EO Abator Efficiency Testing 10 Unpacking the EO Abator 11 Locating the EO Abator System 11 Section 3 Installation Requirements 12 General Electrical Requirements 12 Electrical Requirements Models 5XL 8XL and GS Series Sterilizers 12 EO Inlet Line Requi...

Page 3: ...ed Symbols for Classifying Hazardous Chemicals Health hazard The product contains an ingredient classified as a health hazard Source Globally Harmonized Symbols for Classifying Hazardous Chemicals Warning electricity To warn user to avoid coming into contact with electricity Source ISO 7010 W012 Follow instructions for use To signify that the instructions for use must be followed Source ISO 7010 M...

Page 4: ...Remove contaminated clothing and wash before reuse Discard all leather items exposed to EO If symptoms develop seek medical attention Eye Contact Immediately flush with large amounts of water for at least 15 minutes Remove contact lenses if easy to do so Promptly seek medical attention If Swallowed Rinse mouth DO NOT INDUCE VOMITING Immediately seek medical attention Leak or Fire In case of leak o...

Page 5: ...f Conformity EMC Compliance The Model 50AN and Model 50AE EO Abators comply with IEC EN 61326 1 as confirmed in the Certificate of Compliance generated by 3M The Model 50AN and Model 50AE EO Abators comply with the EMC requirements of the CE mark EMC Directive 2014 30 EU The Model 50AN Abator complies with the Australian EMC requirements as confirmed in the Supplier s Declaration of Conformity tha...

Page 6: ...rvice Area Top 900 mm 36 in Left Side 500 mm 20 in Right Side 500 mm 20 in Front 500 mm 20 in Back 100 mm 4 in Heat Source 6 kW Electric Air Duct Heater Minimum Air Flow 1 4 NCMM 50 SCFM Weight 163 kg 360 lbs Maximum EO Feed Rate 7 7 g min 0 017 lbs min Exhaust Temperature Idle Ready 138ºC 280ºF Typical Operating Processing EO 238ºC 460ºF Upper Limit 260ºC 500ºF ...

Page 7: ...properly installed with 3M Steri Vac Sterilizers and or Aerators the temperature should not exceed 260ºC 500ºF If this value is exceeded damage to the catalytic cell and other internal components will result The EO Abator achieves at least 99 9 efficiency time weighted average in removing EO during sterilization portion of cycle when EO 100ppm at normal operating temperatures and concentrations Th...

Page 8: ...ould be shut down When shutting down the Abator make sure the sterilizer is not venting EO and that the Abator is not processing EO In an emergency situation the Abator can be shut down at any time To shut down the system in an emergency have an authorized person switch the external disconnect and main circuit breaker in the control panel to the off position Typical Abator System Cycle for 5XL 8XL...

Page 9: ...ator unit The GS Series sterilizer must be connected to a separate Abator The Model 5XL or Model 8XL sterilizers CANNOT be combined with a GS Series sterilizer when connecting to an Abator Up to two additional Model XL Aerators can be added to the installation The EO Abator interfaces with the Model 5XL Model 8XL and GS Series sterilizers to start and stop automatically For 3M Model XL Aerator ins...

Page 10: ...ontrol panel connection AWG 16 Are jumper wires installed if only one sterilizer is connected to the EO Abator system Yes No EO Inlet Vent line from Sterilizer to Abator 17 Does the EO inlet line connect directly to the EO Abator system without being terminated into any other exhaust system Yes No 18 What type of material is the EO inlet line made of 19 What is the diameter in mm in of the EO inle...

Page 11: ...h its labeling Injury to persons or property can result unless the operating instructions are followed carefully It is the purchaser s responsibility to provide the necessary machine service requirements to the area where the sterilizer and EO Abator system are to be installed These services include electricity EO inlet line safety vent line and a dedicated exhaust system Because of varying local ...

Page 12: ... operation The EO Abator system exterior cabinet can reach temperatures as high as 50 C 122 F Temperatures within the machine can approach 260 C 500 F Select an appropriate site well in advance of purchasing the EO Abator system Contact your building engineering department for help in selecting a site It is suggested that the EO Abator system be installed indoors This saves added installation expe...

Page 13: ... case is the indicator panel to be mounted more than a maximum of 40 M 130 ft away from the EO Abator system The indicator panel must be located in the sterilizer area A ground wire from the ground lug in the control panel to earth ground is required Use the same wire criteria as listed above for the indicator panel to determine the proper wire AWG for the distance run between the control panel an...

Page 14: ...on refer to the appropriate XL Series or GS Series 3M Steri Vac Sterilizer Site Planning and Installation Guide Exhaust System Requirements The temperature of the air exhaust from the EO Abator can be as high as 260 C 500 F The EO Abator exhaust can contain low concentrations of EO typically less than 2 5 PPM The EO Abator exhaust must be connected to a dedicated exhaust system supplied by the cus...

Page 15: ...e used for runs up to 183 meters 600 ft long minus 12 meters 40 ft for each 90 elbow The Metalbestos adapter part number 78 8078 9813 1 is needed to connect the EO Abator exhaust to the Metalbestos ducting and is available through the 3M Health Care Service Center Connect the Metalbestos adapter to the EO Abator exhaust using high temperature RTV between the two flanges and then clamp the flanges ...

Page 16: ...EO Abator Operation and Installation Manual 15 Section 4 Figures Figure 1 Negative Pressure System Arrangement 1 Positive Pressure System Arrangement 2 ...

Page 17: ...EO Abator Operation and Installation Manual 16 Figure 2 View of Inside the EO Abator Control Box Model 50AN Connect 220 230 VAC to circuit breaker 1 and connect ground wire to ground lug 2 ...

Page 18: ...EO Abator Operation and Installation Manual 17 Figure 2 cont Model 50AE Connect Three Phase 400 VAC and Neutral to circuit breaker 1 and connect ground wire to ground lug 2 ...

Page 19: ...EO Abator Operation and Installation Manual 18 Figure 2 cont Model 50AJ Connect Three Phase 200 VAC to circuit breaker 1 and connect ground wire to ground lug 2 ...

Page 20: ...EO Abator Operation and Installation Manual 19 Figure 3 For 5XL 8XL and GS Series Sterilizers D Connector ...

Page 21: ... terminal 28 to 26 If a second sterilizer is connected connect wires to these terminals 8XL 5XL D Connector Sterilizer 2 PIN 4XL 5XL 3M Steri Vac Sterilizer 2 Wire to EO Abator System Indicator Panel Terminal 10 20 15 15 22 22 22 26 13 25 25 4 38 16 14 40 21 Note One 5XL 8XL GS Series D connector cable part number 78 8078 6209 5 is provided with each EO Abator Additional cables are available throu...

Page 22: ...EO Abator Operation and Installation Manual 21 Figure 5 Clearances Required ...

Page 23: ...EO Abator Operation and Installation Manual 22 Figure 6 Multiple Hoods Aerators and EO Abator Vented into a Common System Note Safety Vent Line required but not shown ...

Page 24: ...EO Abator Operation and Installation Manual 23 Figure 7 Aerator Venting Connection Aerator Electrical Connection ...

Page 25: ...at is familiar with the testing and handling of EO 3M does not perform efficiency testing For servicing information in the USA contact your local 3M service representative or the 3M Health Care Service Center at the following Address 3M Health Care Service Center Bldg 502 1W 01 3350 Granada Ave North Suite 200 Oakdale MN 55128 If you have questions call 3M Field Service 1 800 688 5888 Outside the ...

Page 26: ...3M is a trademark of 3M Used under license in Canada 2020 3M All rights reserved 3M est une marque de commerce de 3M utilisées sous licence au Canada 2020 3M Tous droits réservés Manual Installation 05 264058_3 Issue Date 2019 12 rev 3 34 8725 3776 5 3M Deutschland GMbH Health Care Business Carl Schurz Str 1 41453 Neuss Germany ...

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