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3M 3M-Matic AccuGlide 2+ 800af Instructions And Parts List Download Page 93

83 

Figure 

4186

 / 1

Ref. No. 

3M Part No. 

Description

4186-1 

78-8076-5243-9 

Side Drive Assembly – R/H, W/O Motor

4186-2 

78-8076-5247-7 

Side Drive Assembly – L/H, W/O Motor

4186-3 

78-8076-5245-4 

Guide – Lower, R/H

4186-4 

78-8076-5246-2 

Guide – Lower, L/H

4186-5 

78-8076-5247-0 

Guide – Upper, R/H

4186-6 

78-8076-5248-8 

Guide – Upper, L/H

4186-7 

78-8060-7995-6 

Pin – Roller

4186-8 78-8060-7996-4 

Roller

4186-9 

78-8076-5249-6 

Plate – Rear, Right

4186-10 

78-8076-5250-4 

Plate – Rear, Left

4186-11 

78-8076-5251-2 

Plate – Right

4186-12 

78-8076-5252-0 

Plate – Left

4186-13 

78-8076-5253-8 

Plate – Right, Straight

4186-14 

78-8076-5254-6 

Plate – Left, Straight

4186-15 

78-8076-5255-3 

Screw – Phillips Hd, M4 x 12

4186-16 

78-8005-5740-3 

Washer – Plain, 4 mm

4186-17 

78-8054-8910-7 

Spacer – Hexagonal

4186-18 

26-1003-5829-5 

Screw – Hex Hd, M6 x 12

4186-19 

26-1000-0010-3 

Washer – Flat, M6

4186-20 

26-1003-5829-5 

Screw – Special

4186-21 

78-8076-4862-7 

Pully - Drive

4186-22 

78-8076-5105-0 

Pully Assy - Drive

4186-23 

78-8052-5105-0 

Ring - Polyurethane

4186-24 

78-8054-8878-6 

Shaft – Pulley Keyed-37 

4186-25 

78-8054-8879-4 

Washer – /20mm

4186-26 

78-8017-9096-1 

Nut – Special M18X1

4186-27 78-8076-5442-7 

Flange 

Assembly

4186-28 

78-8057-5739-6 

Key – M5 x 5 x 30 mm

4186-29 

78-8054-8877-8 

Washer – 5X5 /20

4186-30 

26-0015-5862-1 

Screw – Flat Hd Soc M5X12

4186-31 

78-8046-8135-7 

Key – 5 x 5, 12 mm

4186-32 

78-8060-8003-8 

Pully Assy - Drive, Keyed

4186-33 

78-8055-0825-2 

Pully - Keyed

4186-34 

78-8054-8889-3 

Support, Pully - Keyed

4186-35 

26-1006-6036-2 

Bearing, 6003 - 2RS

4186-36 78-8060-7547-5 

Spacer 

4186-37 

78-8046-8135-7 

Key – 4 x 4, 10mm

4186-38 

78-8060-8005-3 

Sprocket – 3/8 11 Teeth

4186-39 

78-8042-2919-9 

Washer – Triple, M6

4186-40 78-8060-8006-1 

Jockey 

Pully 

Assy 

4186-41 78-8060-8009-5 

Jockey 

Pully 

4186-42 

78-8060-8007-9 

Pin Jockey Pully 

4186-43 

78-8060-8008-7 

Bearing, 6004 - 2RS

4186-44 

78-8060-8010-3 

Snap Ring - 42mm Shaft

4186-45 

78-8017-9061-5 

Snap Ring for 20mm Shaft

2010 December

800af-I-NA 

800af

Summary of Contents for 3M-Matic AccuGlide 2+ 800af

Page 1: ... here Important Safety Information Spare Parts BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives...

Page 2: ...nce troubleshooting repair work and servicing plus parts list of the 3M Matic TM 800af NA Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition December 2010 Copyright 3M 2010 All rights reserved The manufacturer reserves the right to change the product at any time without notice i ...

Page 3: ...technical assistance or replacement parts are needed call or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identific...

Page 4: ...THIS PAGE IS BLANK ...

Page 5: ...ety 3 1 General Safety Information 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Lev...

Page 6: ...6 THIS PAGE IS BLANK ...

Page 7: ... 7 8 Taping Heads Completion 22 7 9 Outboard Tape Roll Holder 22 7 10 Preliminary Electric Inspection 22 7 11 Main Power Machine Connection and Inspection 22 7 12 Phases Inspection 22 8 Theory of Operation 8 1 Working Cycle Description 23 8 2 Running Mode Definition 23 8 3 1 Normal Stop Procedure 23 8 3 2 Emergency Stop 23 9 Controls 9 1 Box Width Adjusting Knobs 24 9 2 Box Height Adjusting Crank ...

Page 8: ...8 THIS PAGE IS BLANK ...

Page 9: ...uide 47 48 16 Additional Instructions 16 1 Machine Disposal Information 49 16 2 Fire emergency 49 17 Enclosures and Special Information 17 1 Statement of Conformity 49 17 2 Hazardous Substances Emission 49 17 3 List of Safety Features 49 17 4 Copies of Test Reports Certifications 49 18 Technical Documentation and Information 18 1 2 Electric Diagrams 50 51 18 3 Pneumatic Diagrams 52 19 Spare and Mi...

Page 10: ...exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PU PU Foam Polyurethane Foam PVC Poly vinyl chloride W Width H Height L Length ABBREVIATIONS AND ACRONYMS 800af I NA 2010 December ...

Page 11: ...r It will accept filled regular slotted containers from an existing conveyor fold the top flaps and apply a C clip of Scotch brand pressure sensitive film box sealing tape to the top and bottom center seams of the box An integral gate provides the proper spacing of incoming boxes Infeed conveyor speed must not exceed 0 3 m s 60 F P M maximum The machine has been designed and tested for use with Sc...

Page 12: ...igned and manufactured in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and servicing electric diagrams w...

Page 13: ...3 2 1 Data Identifying Manufacturer and Machine 2010 December 800af I NA For Commercial Use Only 2 GENERAL INFORMATION ...

Page 14: ...e obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to...

Page 15: ...connect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage C...

Page 16: ...ice this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated with pi...

Page 17: ...error may cause serious injuries Figure 3 5 To reduce the risk associated with pinch hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving be...

Page 18: ...ine or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 3 5 Number of Operators The operations described below ...

Page 19: ...equipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator...

Page 20: ... Manual 2 for taping head components Figure 3 9 800af Case Sealer Components Left Front View 800af NA 3 12 Component Locations Kicker Assembly Belt Guard Adjustable Side Guides with Box Drive Belts Power Switch Assembly Machine Bed Height Adjustment Handle Upper Taping Head Emergency Stop Switch Lower Taping Head Drive Belt Adjustment Handle Pneumatic Controls ...

Page 21: ... kit is available as a stock item or individual labels can be ordered Figure 3 10 Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 2010 December 800af I NA Figure 3 10 Warning Labels STOP 78 8062 4266 1 78 8070 1366 5 78 8070 1366 5 78 8070 1336 8 78 8070 1329 3 78 8070 1330 1 78 8070 1331 9 78 8095 1141 9 78 8113 6882 4 78 8113 6883 2 78 8095 1628 8 ...

Page 22: ...12 THIS PAGE IS BLANK ...

Page 23: ...ed To obtain production rate shown with dotted line cam A only cam B must be removed See Adjustments Gate Operation 2010 December 800af I NA 800af Box Rate vs Box Length 4 2 Operating Rate B O X E S P E R M I N U T E cam A only ___ both cam A and B Box Length Inches Millimeters Approximate dependent on infeed conditions 485mm 19 in Box Spacing 610mm 24 in Box Spacing Actual production rate is depe...

Page 24: ...ation Leg Length Optional 50mm 6mm 2 inch 1 4 inch See Special Set Up Procedure Changing the Tape Leg Length 4 8 Box Board Style regular slotted containers RSC 125 to 275 P S I bursting test single wall B or C flute 4 3 Operating Conditions Use in dry relatively clean environments at 5o to 40o C 40o to 105o F with clean dry boxes Note Machine should not be washed down or subjected to conditions ca...

Page 25: ...to apply 50mm 2 inch tape legs minimum box height is 95 mm 3 3 4 inches with box widths greater than 195mm 7 3 4 inches See Special Set Up Procedure Changing the Tape Leg Length With columns adjusted to upper position maximum box height increase to 725mm 28 1 2 inches and minimum box height increases to 225mm 8 3 4 inches See Special Set Up Procedure Outer Column Re Positioning Note The case seale...

Page 26: ...m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 4 12 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine 4 10 Machine Dimensions W F H L1 L2 L3 L4...

Page 27: ...nsportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpack...

Page 28: ...age is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country 6 UNPACKING Figure...

Page 29: ...justable Leg A tool kit containing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machin...

Page 30: ...nstall the crank handle on the top of the left column as shown Figure 7 7A 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7B 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Figure 7 7D The upper set of holes should only be used w...

Page 31: ...stallation and Set Up continued 7 7 Installation and Set Up Figure 7 7 Installation and Set Up 2010 December 800af I NA A D A B Lower Taping Head Tape Drum Bracket Tape Drum Bracket Bracket Roller Assembly B C ...

Page 32: ...tate in the wrong direction correct the rotation direction of the drive belts by reversing 2 phases on the plug 7 11 Machine Connection to the Mains For technical specifications See Section 4 Specifications Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally OFF Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations...

Page 33: ...nition of Running Mode The case sealer 800af I NA has only one automat ic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is OFF the machine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the...

Page 34: ...1 Box Width Adjusting Knob 9 3 Start Stop Button 9 2 Box Height Adjusting Knob 9 4 Latching Emergency Stop Button Figure 9 1 Power Switch Figure 9 3 Emer gency Stop Switch Figure 9 2 Figure 9 4 2010 December 800af I NA ...

Page 35: ... diameter AWG 16 Have a maximum length of 30 5m 100 ft Be properly grounded The case sealer is equipped with a circuit breaker which trips if the motors are overloaded Located inside the electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set and requires no further maintenance 1 Determine cause of overload and correct 2 Remove electric...

Page 36: ...r Flap Folding Guides Lower Taping Head Upper Taping Head Inner Column Assembly Hex Wrench Holder Kicker Cam Leading Minor Flap Folding Ski Trailing Minor Flap Kicker Infeed Gate Machine Bed Infeed End 2010 December 800af I NA 11 OPERATION 11 1 Case Sealer Components 11 1 Component Locations continued on next page ...

Page 37: ...ical on off Switch Box Gate Air Pressure Regulator Top Flap Compression Rollers Emergency Stop Switch Note See next page for the function of these controls Kicker Cam Gate Cams Indicator Air Pressure 2010 December 800af I NA 11 OPERATION continued Figure 11 2 Controls 7 6 9 10 4 3 5 2 1 11 8 11 1 Component Locations continued continued on next page ...

Page 38: ...Operation 11 Pocket Instruction Manual A pocket is provided inside the right door for storage of the machine instruction manual Keep the manual in this pocket for the convenience of machine operators 11 OPERATION continued 3 Emergency Stop Switch The two emergency Stop switches are mounted for operator convenience on both sides of the case sealer Pushing either of these switches will stop the driv...

Page 39: ... from the machine while machine is running 7 Machine access door must be closed when drive belts are running Do not attempt to override door interlock switch 8 Keep hands and clothing away from taping heads when machine is running A box traveling through the machine causes taping head rollers to retract when box enters and extend as box leaves taping head 9 Both the upper and lower taping heads ut...

Page 40: ...Side Tape Lead End Threading Needle Tape Supply Roll Figure 11 6 Box Size Set Up 11 3 Box Size Set Up Figure 11 6 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height Move the compression rolls as wide as possible 2010 December 800af I NA 11 OPERATION continued ...

Page 41: ...ve belts in until the belts firmly grip the box Figure 11 8 Set Kicker cam relative to length of box being sealed Measure the distance X as shown and set the cam to the same dimension measured on the box this dimension provides a good starting point for setting the kicker cam Note 5mm hex key wrench is supplied with machine and should be kept in wrench holder on side of upper frame 2010 December 8...

Page 42: ...t to compression rollers Move compression rollers in to press box top flaps firmly together Restart machine to exit box 2010 December 800af I NA 11 OPERATION continued To reduce the risk associated with pinch hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always fe...

Page 43: ...le flap folding Figure 11 12 The upper side flap folding guides can be adjusted in or out to accommodate the width of the box For optimum performance the side flap folding guides should be adjusted to the narrowest position which allows them to catch any side flaps that may be bent outward past vertical Note Box flaps should not be bent outward past vertical more than 15 when entering case sealer ...

Page 44: ...hen machine is not in use 6 Reload and thread tape as necessary 7 Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Figure 11 13 If the box is hard to move under the top head or is crushed raise the top head slightly If the box movement is jerky or stops under the top head move the side drive belts in slightly to add more pressure between ...

Page 45: ...free 4 Carefully pull box out of machine 5 Readjust upper head and drive belts according to Machine Adjustment for Box Size instructions 6 Connect air and electrical supplies 7 Turn machine On 2010 December 800af I NA 11 OPERATION continued To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Turn the machine off when not in use Neve...

Page 46: ...ed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear and overheating of drive motor The dust build up can best be removed from the machine by a shop vacuum Depending on the number and type of boxes sealed in the case sealer this cleaning should be done approximately once per month If the boxes sealed are dirty or if the environment in whi...

Page 47: ... prevent gear oil from leaking out of motor Figure 12 2 Drive Belt Replacement Figure 12 3 6 Loosen but do not remove lock nuts H on both the upper and lower belt tension assemblies 7 Turn belt adjustment screws J clockwise to end of adjustment on both upper and lower tension assemblies 8 Locate belt lacing joint by turning belt manually Remove splicing with pliers Remove and discard belt 2010 Dec...

Page 48: ...ckwise to reduce belt tension counterclockwise to increase tension Use force gauge to pull belt outward one inch 25mm at midspan as shown in Figure 12 4 with a moderate pulling force of 7 lbs 3 5 kg Tighten lock nuts H on both tension assemblies to secure tension setting 11 Assembly is reverse of disassembly Figure 12 4 Drive Belt Tension Adjustment Top View Figure 12 3 Drive Belt Replacement Tens...

Page 49: ... on the side guard to resume case sealing 12 6 Knife Replacement Taping Head See Manual 2 Maintenance Blade Knife Replacement 2010 December 800af I NA 12 MAINTENANCE continued To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Turn the machine off when not in use Never attempt to work on any part of the machine load tape or remove ...

Page 50: ...the surface of the pulleys at each end of the frame The idler pulleys on the infeed end are positioned by tension adjustment screws To adjust tension see Maintenance Drive Belt Replace ment Tension Adjustment 13 3 Taping Head Adjustments Refer to Manual 2 TAPE WEB ALIGNMENT Manual 2 TAPE DRUM FRICTION BRAKE Manual 2 APPLYING MECHANISM SPRING Manual 2 ONE WAY TENSION ROLLER Manual 2 TAPE LEG LENGTH...

Page 51: ...rement from exit end of upper head assembly and front of flap folding ski to machine bed as shown in Figure 13 2 Upper assembly must be level 1 5mm 1 16 inch 4 Retighten five 5 bolts on each side of crossbar to secure adjustment 2010 December 800af I NA 13 ADJUSTMENTS continued To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Tur...

Page 52: ...n be reduced if needed for special situations To do this remove the center roller section and turn the stop nuts clockwise until the desired lift is achieved Figure 13 3 Gate Pressure Regulator Figure 13 4 Gate Stroke Setting 2010 December 800af I NA 13 ADJUSTMENTS continued To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Turn t...

Page 53: ... in vertical position to prevent gear oil from leaking out of motor Reassembly Figure 14 2 4 Reassemble the spacer C onto the front and rear arm assembly pivots first 5 Install the belt drive assembly D onto the pivots and secure with special washers B and M6 x 16 flat head cap screws A Note Both drive belt assemblies must be installed at the same operating height Figure 14 1 Drive Belt Height Dis...

Page 54: ...op brackets on both columns Taping Heads 3 Lift the lower taping head shown in Figure 14 3B straight up to remove it from the machine bed 4 Refer to Manual 2 Adjustments Changing Tape Leg Length for taping head set up 5 Replace taping heads in case sealer reverse of disassembly CAUTION Taping heads weigh approximately 7 2 kg 16 lbs Use proper body mechanics when lifting or holding taping head Figu...

Page 55: ...ki Figure 14 4A Note Blocks front and rear must be the same height in order to keep upper frame level 4 Crank upper taping head frame down until weight of upper frame is fully on blocks 5 Remove and retain six mounting screws in each outer column assembly Figure 13 4B 6 Crank outer column up 100mm 4 inches and re install six 6 screws in each column Tighten screws 7 Crank upper taping head up and r...

Page 56: ...________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ______________________________________________________________...

Page 57: ...pplying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Worn belt Dry compression bearings Dry column bearings Centering guides not centered Box flaps not of equal length Correction Replace drive belts Adjust the box height adjustment with the crank Replace spring holder Reduce spring p...

Page 58: ... out of adjustment Too much air pressure on gate cylinder lifts box off of gate cam Incoming boxes not low enough and therefore not actuating cam The removable portion of the gate cam has been removed and boxes shorter than 12 inches are being run Correction Reposition kicker cam Readjust flow controls Reduce gate air pressure using regulator Reinstall removable gate cam portion 2010 December 800a...

Page 59: ... Statement of Conformity Not Applicable 17 2 Emission of Hazardous Substances Nothing to report 17 3 List of Safety Features List of components assemblies with safety functions LATCHING EMERGENCY STOP BUTTON Thermal cut out relay Fixed guards upper drive belts Blade guard assemblies on both taping heads Important Earth wire protection of electrical installation All safety features components must ...

Page 60: ...NA To reduce the risk associated with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel to operate and service this equipment WARNING ...

Page 61: ...51 2010 December 800af I NA 18 ELECTRICAL DIAGRAM continued Figure 18 2 Electrical Diagram ...

Page 62: ...d with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel to operate and service this equipment WARNING Figure 18 3 Pneumatic Diagram ...

Page 63: ... case sealer The threading tool part number 78 8076 4726 4 contained in above kit is also available as a replacement stock item 19 4 Replacement Parts Ordering Information and Service Refer to first page of this manual Replacement Parts and Service Information for parts ordering information 19 2 Labels In the event that any labels are damaged or destroyed they must be replaced to ensure operator s...

Page 64: ... Type 39600 70 0064 1097 4 Tape Application Monitor Kit TAM 78 8095 4854 4 2 Inch Tape Edge Fold Attachment Top 78 8095 4855 1 2 Inch Tape Edge Fold Attachment Bottom For additional information on the options accessories listed below contact your 3M Representative 2010 December 800af I NA Order parts by quoting the following information Refer to the Identification Plate on the Machine MACHINE MODE...

Page 65: ... part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for re placement parts ordering info...

Page 66: ...56 THIS PAGE IS BLANK ...

Page 67: ...ase Sealer Frame Assemblies Figure 3020 Figure 10440 Figure 30255 Figure 15088 Figure 3021 Figure 7040 Figure 4186 Figure 4185 Figure 3027 Figure 4184 2010 December 800af I NA Figure 3019 Figure 3193 Figure 6419 Figure 4188 ...

Page 68: ...58 2010 December 800af I NA 800af Adjustable Case Sealer 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10440 ...

Page 69: ... 9 78 8098 8749 6 Tape Drum 10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 3 Washer Flat M6 ...

Page 70: ...7 57 23 22 24 21 27 29 26 36 39 39 28 55 53 56 50 51 52 54 20 20 10 10 10 19 19 9 8 7 17 17 15 16 16 18 18 30 41 32 33 33 34 38 37 35 42 49 47 48 44 43 43 44 45 40 31 1 1 3 3 3 6 5 3 4 4 2 12 11 13 46 46 14 15 16 17 18 19 20 2010 December 800af I NA ...

Page 71: ...3019 27 78 8054 8586 5 Pin 3019 28 78 8054 8584 0 Spacer 3019 29 78 8054 8583 2 Bushing 3019 30 78 8060 8497 2 Bushing Lead Screw 3019 31 78 8059 5617 0 Set Screw M6 x 8 3019 32 78 8060 8498 0 Bushing Inner Column 3019 33 78 8060 8499 8 Sprocket 3 8 Inch Z 13 3019 34 26 1003 7946 5 Screw Soc Hd M4 x 25 3019 35 78 8076 4818 9 Chain 3 8 Inch Pitch 197 Pitch 3019 36 78 8076 4819 7 Crossmember Chain 3...

Page 72: ...62 Figure 3020 800af Adjustable Case Sealer 1 9 7 5 2 3 4 8 6 16 13 18 15 14 12 10 11 17 2010 December 800af I NA ...

Page 73: ...Label 3020 6 78 8060 8087 1 Screw M5 x 10 3020 7 78 8070 1555 3 Block Upper Head 3020 8 78 8076 4826 2 Support Right Roller 3020 9 78 8076 4827 0 Support Left Roller 3020 10 78 8032 0375 7 Screw Hex Hd M6 x 16 3020 11 78 8042 2919 9 Washer Triple M6 3020 12 78 8052 6652 1 Cap End 3020 13 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 3020 14 78 8017 9318 9 Washer Plain 8 mm 3020 15 78 8114 4786 7 ...

Page 74: ...64 Figure 3021 800af Adjustable Case Sealer 5 6 3 4 2 12 11 10 8 7 9 1 1 1 2010 December 800af I NA ...

Page 75: ...628 2 Roller Compression 3021 4 78 8076 4629 0 Shaft Roller 3021 5 26 1003 5841 0 Screw M8 x 16 3021 6 78 8017 9318 9 Washer Plain 8 mm 3021 7 78 8076 4630 8 Plate Tube Roller 3021 8 78 8076 4631 6 Screw M10 x 35 3021 9 78 8076 4632 4 Cap Support 3021 10 78 8017 9074 8 Washer Nylon 15 mm 3021 11 78 8052 6566 3 Washer Friction 3021 12 78 8070 1549 6 Knob VTR B M10 2010 December 800af I NA 800af ...

Page 76: ...66 800af Adjustable Case Sealer Figure 3025 15 16 17 16 16 13 10 14 16 3 2 1 5 5 4 6 6 6 7 7 9 8 2010 December 800af I NA ...

Page 77: ...x 10 3025 6 78 8005 5741 1 Washer Plain M5 3025 7 78 8010 7417 6 Nut Hex M5 3025 8 78 8076 4873 4 Plate Strap 3025 9 26 1003 7949 9 Screw Soc Hd Hex Soc M5 x 12 3025 10 78 8060 7758 8 Fairlead 20 3025 13 78 8060 8029 3 Clamp 140X3 5 3025 14 78 8076 4641 5 Cover 3025 15 78 8076 4875 9 Screw Hex Hd M4 x 8 W Ext 3025 16 78 8076 4520 1 Union PG13 Sleeve 16 3025 17 78 8076 5229 8 Sleeving 16 1180 mm 20...

Page 78: ... 800af Adjustable Case Sealer Figure 3027 1 R Q P O N M L I H D G F D C 14 17 17 18 19 19 16 16 15 12 11 10 49 13 52 18 2 3 4 8 6 7 8 B A A 54 R Q P O N M L I H D G F D C B A 2010 December 800af I NA B C ...

Page 79: ...Inch 3027 13 78 8076 4887 4 Union Straight KQH08 02S 3027 14 78 8076 4888 2 Elbow KQL04 01S 3027 15 78 8060 7651 5 Union FR 8 1 8 Inch 3027 16 78 8076 4889 0 Union Straight KHQ08 03S 3027 17 78 8076 4890 8 Elbow KQL06 01S 3027 18 78 8076 4891 6 Union Straight KQH04 01S 3027 19 78 8060 7690 3 Cap B 1 8 Inch 3027 20 26 1005 6358 9 3 Way 2 Position Valve 3027 21 78 8076 4892 4 Elbow KQL04 M5 3027 23 ...

Page 80: ...ble Case Sealer Figure 3027 2 48 45 46 47 42 43 34 44 17 33 35 36 28 9 30 50 51 31 28 28 27 37 38 39 14 14 10 10 14 19 8 8 8 21 21 20 29 26 25 23 24 32 56 55 57 40 41 Q O P M I L H N G F R D 53 2010 December 800af I NA ...

Page 81: ...8076 4908 8 Hinge 3027 42 78 8057 5747 9 Mount Cylinder Rod End 3027 43 78 8076 4909 6 Flow Regulator EAS2200F02 085 3027 44 78 8076 4910 4 Valve EVFA 3230 02F 3027 45 78 8060 8033 5 Tubing D4 3 3027 46 78 8060 8034 3 Tubing D6 4 3027 47 78 8076 4911 2 Tubing D8X6 5MT 3027 48 78 8076 5228 0 Clamp 95X2 4 3027 49 78 8091 0420 7 Coil Magnetic MSFW 110V 50 60HZ 3027 50 78 8076 4535 9 Bracket 3027 51 7...

Page 82: ...86 85 82 83 84 64 87 81 80 89 89 91 90 92 77 77 77 76 75 74 22 22 22 19 10 11 12 18 19 10 5 4 9 7 8 3 1 6 99 100 100 101 101 108 107 106 105 110 111 103 102 98 104 109 2 2 2 2 98 65 68 59 69 2 112 OPTIONAL 22 96 97 19 19 13 14 19 18 78 79 115 2010 December 800af I NA Figure 4184 1 ...

Page 83: ...76 4748 8 Center Frame Right 4184 14 78 8076 4749 6 Center Frame Left 4184 15 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 4184 16 78 8060 7722 4 Spacer L 144 4184 17 78 8091 0696 2 Spacer 4184 18 78 8032 0375 7 Screw Hex Hd M6 x 16 4184 19 26 1000 0010 3 Washer Flat M6 4184 20 78 8076 4751 2 Bearing Support Gate 4184 21 78 8032 0382 3 Screw Soc Hex Hd M5 x 16 4184 22 78 8005 5741 1 Washer Plain...

Page 84: ...74 800af Adjustable Case Sealer 60 41 41 41 41 61 61 61 61 61 61 61 61 61 61 73 72 71 70 61 61 73 72 61 62 63 63 66 40 69 68 69 65 59 2010 December 800af I NA Figure 4184 2 ...

Page 85: ...10 7163 6 Screw Hex Hd M5 x 10 4184 42 26 1002 4955 1 Screw Self Tap 8P x 13 4184 43 78 8076 4775 1 Support Assembly Cam 4184 44 78 8054 8858 8 Spacer 8 x 26 5 mm 4184 45 26 1002 3866 1 Screw Flat Hd Hx Dr M5 x 10 4184 46 78 8076 4776 9 Cam Long 4184 47 78 8076 4777 7 Cam Short 4184 48 26 1003 7953 1 Screw Soc Hd M5 x 30 4184 49 78 8023 2334 1 Screw Soc Hd Hex Soc M6 x 25 4184 50 78 8076 4778 5 Ac...

Page 86: ...76 Figure 4184 3 15 16 16 17 17 17 17 49 49 14 19 18 19 13 18 19 15 10 18 18 25 20 28 29 26 27 23 24 24 21 22 7 7 7 50 30 6 800af Adjustable Case Sealer 2010 December 800af I NA ...

Page 87: ...4184 70 78 8113 6901 2 R H Conveyor Label Assembly W English Language Label 4184 71 78 8113 6902 0 L H Conveyor Label Assembly W English Language Label 4184 72 78 8076 4771 0 Shaft Roller 4184 73 78 8060 8035 0 E Ring 7DIN6799 4184 74 78 8010 7169 3 Screw Hex Hd M6 x 12 4184 75 78 8060 8487 3 Cover Switch 4184 76 78 8060 8087 1 Screw M5 x 10 4184 77 78 8010 7417 6 Nut Hex M5 4184 78 78 8076 4761 1...

Page 88: ... 4184 4 800af Adjustable Case Sealer 2010 December 800af I NA 30 50 47 48 31 42 44 44 44 40 40 39 38 45 45 57 54 55 56 58 51 52 53 32 45 45 43 48 46 32 32 41 41 41 40 41 33 33 39 35 35 36 37 37 38 42 40 36 34 34 ...

Page 89: ...x 70 4184 98 78 8076 5025 0 Support Assembly Tape Roll Bracket 4184 99 78 8076 5027 6 Support Tape Roll Bracket 4184 100 78 8076 5028 4 Shaft Roller 4184 101 78 8076 5030 0 Roller Knurled 114 mm 4184 102 78 8076 5031 8 Shaft Roller 4184 103 78 8076 5032 6 Roller Knurled 110 5 mm 4184 104 78 8114 4717 2 Bracket Assembly 4184 105 78 8076 5033 4 Bracket 4184 106 78 8114 4718 0 Shaft 4184 107 78 8114 ...

Page 90: ...2010 December 800af I NA 31 32 30 34 35 36 38 38 35 43 33 45 31 57 56 55 44 12 10 8 9 43 42 40 41 39 37 58 15 28 18 20 25 25 22 22 22 20 19 19 24 26 26 23 27 17 27 22 29 29 24 49 47 48 50 51 52 53 54 29 21 13 16 11 14 14 3 2 7 6 1 5 5 7 4 6 46 46 ...

Page 91: ...8 8010 7418 4 Nut Hex M6 4185 27 78 8054 8786 1 Chain Connector 4185 28 78 8054 8788 7 Chain Connector 4185 29 78 8060 7520 2 Screw M3 x 20 4185 30 78 8076 4799 1 Nut Arm 4185 31 78 8060 7886 7 Screw Special Hex Hd M6 x 16 4185 32 78 8076 4754 6 Washer Special Gate 4185 33 78 8076 4801 5 Screw Centering 4185 34 78 8060 7981 6 Bushing Dowel 4185 35 78 8054 8586 5 Pin 4185 36 78 8060 7984 0 Washer B...

Page 92: ...NA 1 2 48 40 21 32 62 2 2 1 1 15 13 14 16 77 5 7 8 6 9 10 9 10 11 12 19 19 19 39 59 90 80 84 81 82 83 85 86 19 19 19 54 56 66 46 46 47 47 57 18 18 17 61 20 18 18 58 55 18 16 3 4 75 76 67 68 71 69 16 15 88 89 87 See Figure 5063 70 73 72 74 16 Figure 4186 1 ...

Page 93: ...w Special 4186 21 78 8076 4862 7 Pully Drive 4186 22 78 8076 5105 0 Pully Assy Drive 4186 23 78 8052 5105 0 Ring Polyurethane 4186 24 78 8054 8878 6 Shaft Pulley Keyed 37 4186 25 78 8054 8879 4 Washer 20mm 4186 26 78 8017 9096 1 Nut Special M18X1 4186 27 78 8076 5442 7 Flange Assembly 4186 28 78 8057 5739 6 Key M5 x 5 x 30 mm 4186 29 78 8054 8877 8 Washer 5X5 20 4186 30 26 0015 5862 1 Screw Flat H...

Page 94: ...84 800af Adjustable Case Sealer Figure 4186 2 2010 December 800af I NA 21 32 40 49 49 48 62 22 22 28 27 27 29 29 30 33 37 35 34 35 36 38 30 45 43 41 42 50 51 53 52 64 63 65 44 26 24 23 23 25 25 31 ...

Page 95: ... 8016 5855 6 E Ring M 25 4186 66 78 8076 4865 0 Belt Box Drive 4186 67 78 8076 4864 3 Tensioning Belt 4186 68 78 8017 9318 9 Washer Plain Metric 8mm 4186 69 78 8052 6566 3 Washer Friction 4186 70 26 1003 6918 5 Nut Plastic Insert M10 Hex Flange 4186 71 26 1000 1347 5 Nut Metric Hex Stl M8 4186 72 78 8054 8903 2 Block Belt 4186 73 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 4186 74 78 8054 8904 0 S...

Page 96: ...86 2010 December 800af I NA 1 Phase 3 Phase 5 3 4 2 1 12 8 9 14 10 11 15 16 17 18 12 6 3 Phase 7 1 Phase 3 Phase 1 Phase Figure 5063 800af ...

Page 97: ...1 5 1 Phase 5MT 5063 8 78 8094 6472 6 Motor 200 220V 50 60Hz 3 Phase 5063 9 78 8094 6378 9 Motor 3 Phase 220 260V 50 60Hz H63 A4 KW 0 12 B14 5063 10 78 8094 6473 7 Motor 100 115V 50 60Hz 1 Phase 5063 11 78 8094 8431 0 Motor 220 240V 50Hz 1 Phase 5063 12 78 8060 5226 1 Fan Motor F 63 5063 14 78 8060 7841 2 Motor 260 440V 50Hz 3F H63 5063 15 78 8091 0390 2 Motor 220V 60Hz 1 Phase 5063 16 78 8114 491...

Page 98: ... 12 26 39 11 2 13 2 12 38 41 40 5 3 4 36 16 15 33 26 6 7 8 16 15 33 26 12 1 7 6 11 11 1 9 10 26 25 24 29 28 40 33 29 27 12 33 42 37 26 33 13 1 800af Adjustable Case Sealer Figure 15088 1 2010 December 800af I NA ...

Page 99: ...78 8137 0811 8 Panel Rear Door 15088 14 78 8076 4992 2 Bracket Switch 15088 15 26 1003 7949 9 Screw Hex Hd M5 x 12 15088 16 78 8005 5741 1 Washer Flat M5 15088 17 26 0001 5862 1 Screw Soc M5 x 12 Zinc 15088 18 26 1005 6859 6 Nut Self Locking M5 15088 19 78 8137 0812 6 Screw Flat Hd M5 x 30 15088 20 78 8054 8972 7 Spacer 15088 21 78 8076 4929 4 Security Switch 15088 22 26 1003 7951 5 Screw Soc hd M...

Page 100: ...0 800af Adjustable Case Sealer 2010 December 800af I NA 23 17 35 32 16 18 16 15 18 16 17 35 16 18 16 18 15 16 20 22 43 46 44 47 45 48 17 34 31 16 18 26 33 17 34 30 16 18 26 33 14 21 19 21 Figure 15088 2 ...

Page 101: ...r 15088 37 78 8137 0820 9 Cross Bar 15088 38 78 8137 0821 7 Cross Bar 15088 39 78 8137 0822 5 Bracket 15088 40 26 1003 7963 0 Screw Hex Hd M8 x 16 15088 41 78 8017 9318 9 Washer Flat M8 15088 42 78 8042 2919 9 Washer Triple M8 15088 43 78 8137 0609 6 E stop 40 15088 44 78 8137 0797 9 Latch Contact 15088 45 78 8076 5194 4 Support E stop 15088 46 78 8137 0823 3 Switch ON OFF 15088 47 78 8137 0824 1 ...

Page 102: ...39 37 27 26 41 42 40 38 38 36 36 35 35 35 34 24 23 20 21 20 21 20 21 29 24 24 24 28 28 33 32 30 31 24 24 45 25 6 6 6 6 2 2 3 12 12 14 13 5 4 1 11 18 17 16 15 46 47 20 21 22 20 21 44 43 44 43 3 Phase 1 Phase 800af Adjustable Case Sealer 2010 December 800af I NA Figure 7040 ...

Page 103: ...dley 6 3 10a 7040 18 78 8076 5224 9 Contact KT 3 25 PA 11 7040 19 78 8114 4890 7 Clamp 7040 20 78 8060 8052 5 Cable 4X1 5 5MT 3PH 7040 21 78 8091 0433 0 Cable 3X1 5 5MT 1PH 7040 22 78 8091 0432 2 Cable 5X1 5 5MT 7040 23 78 8076 5176 1 Cable FROR 07 3X0 75 5M 7040 24 78 8076 5273 6 Cable 3X1 5 5MT 1PH 7040 25 78 8076 4602 7 Terminal 7040 26 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 7040 27 26 1000...

Page 104: ...table Case Sealer 2010 December 800af I NA 42 11 10 35 3 39 36 37 34 26 24 23 29 26 22 22 14 45 19 45 20 12 13 16 17 18 25 28 33 31 21 32 26 30 40 21 8 6 5 9 6 6 4 1 3 2 7 3 3 4 34 27 43 44 38 41 40 800af Adjustable Case Sealer ...

Page 105: ... Nut Self Locking M8 6419 22 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 6419 23 78 8076 4831 2 Pin Air Cylinder 6419 24 78 8056 3965 1 Ring 8 DIN 6799 6419 25 78 8091 0740 8 Holder Hex Wrench 6419 26 78 8060 8087 1 Screw M5 x 10 6419 27 26 1003 7947 3 Screw Soc Hd Hex Soc M4 x 35 6419 28 78 8005 5740 3 Washer Plain 4 mm 6419 29 26 1003 6914 4 Nut Plastic Insert M4 6419 30 78 8060 7785 1 Fairle...

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