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3M 3M-Matic 800r Instructions And Parts List Download Page 27

22

Maintenance 

(Continued)

WARNING – Turn off electrical and air supplies and disconnect power cord from electrical
supply before beginning maintenance.  If power cord is not disconnected, severe injury to

personnel could result.

Knife Replacement, Taping Head

See Section 

II

, "Maintenance – Knife

Replacement", page 9.

Circuit Breaker

The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded.  Located
inside the electrical enclosure on the side of the
machine frame just below the machine bed, the
circuit breaker has been pre-set at 1.9 amps and
requires no further maintenance.

If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:

1.

Determine cause of overload and correct.

2.

Remove electrical enclosure cover.

3.

Press the red "Reset" button and then the
green "Start" button.

4.

Replace cover.

5.

Plug in machine.

6.

Press machine "On" button to resume case
sealing.

WARNING – The following
procedure must be performed by

trained service personnel because of the
high voltage electrical hazard within the
control box.

Summary of Contents for 3M-Matic 800r

Page 1: ...n U S A 3M 1999 44 0009 1897 7 A59 0 Serial No For Reference record taping head s serial number s here Important It is recommended you immediately order the spare parts listed on page 35 These parts are expected to wear through normal use and should be kept on hand to minimize production delays AccuGlide II TM Important Safeguards Read Important Safeguards pages 3 6 and also operating Warnings pag...

Page 2: ...ude machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not requi...

Page 3: ...number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 1 800 328 1390 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 551...

Page 4: ...Set Up 10 12 Receiving and Handling 10 Machine Set Up 10 12 Packaging and Separate Parts 10 Outboard Tape Roll Mounting 11 Taping Heads 11 Box Size Capacity of Case Sealer 11 Pneumatic Connection 12 Electrical Connection and Controls 12 Initial Start Up of Case Sealer 12 Operation 13 18 Controls Valves and Switches 14 16 Tape Loading Threading 17 Box Sealing 18 Box Jam 18 Maintenance 19 22 Cleanin...

Page 5: ...ge 24 25 Troubleshooting 27 28 Operating Sequence 29 Electrical Diagram 30 31 Pneumatic Diagram 32 33 Parts and Service Information 35 Options Accessories 36 Replacement Parts Illustrations and Parts Lists Yellow Section 37 67 Section II AccuGlide II STD 2 Inch Taping Head See Section II for Table of Contents ...

Page 6: ... clip of Scotch TM brand pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The case sealer automatically adjusts to a wide range of box sizes see Specifications Box Weight and Size Capacities page 8 Intended Use 3M Matic TM 800r Random Case Sealer Type 29600 ...

Page 7: ...place the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time...

Page 8: ...Warning Label Figure 1 1 Knife Warning Label Figure 1 2 Electrical Warning Label The two Warning Keep Away From Moving Belts labels shown in Figure 1 3 are located on each side of the top surface of the machine bed at the infeed end These labels warn operators and service personnel to keep hands away from this area when the drive belts are running Two Warning Sharp Knife labels shown in Figure 1 1...

Page 9: ...lve regulator and reminds operator of correct air pressure to use The On Off label reminds operators of the location of the pneumatic On Off valve Figure 1 6 Safety Instructions Label The Safety Instructions label shown in Figure 1 5 is attached to the front of the upper assembly The label provides convenient safeguard instructions for the operator and service personnel Figure 1 5 Safety Instructi...

Page 10: ...re 1 8 Raise Latch Upper Assembly Label Figure 1 9 Force Adjustment Label The Force Adjustment label shown in Figure 1 9 is attached to the left side of the machine frame at the infeed end The label provides force adjustment information for the upper taping head assembly and belt centering The Upper Head Pressure Gage label shown in Figure 1 10 is attached to the upper assembly by the air pressure...

Page 11: ...ller assembly Never operate taping heads with knife guard removed Before working with the taping heads or loading threading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the upper taping heads or to load thread tape The Tape Threading Label shown in Figure 1 12 is attached to the left side of both the upp...

Page 12: ...ively clean environments at 4 to 50 C 40 to 120 F with clean dry boxes Note Machine should not be washed down or subjected to conditions causing moisture condensation on components 4 Tape ScotchTM brand pressure sensitive film box sealing tapes 5 Tape Width 36 mm 1 5 in minimum to 48 mm 2 0 in maximum 6 Tape Roll Diameter Up to 405 mm 16 0 in maximum on a 76 2 mm 3 0 in diameter core Accommodates ...

Page 13: ...Not Limited Width 508 mm 20 00 in Height 644 mm 25 38 in 95 mm 3 75 in minimum width with a 150 mm 6 00 in high box Specifications continued on next page Special modifications may be available for carton sizes not listed above Contact your 3M Representative for information Note The case sealer can accommodate most boxes within the size range listed above However if the box length in direction of s...

Page 14: ...rated approximate 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine Specifications Continued 10 Machine Dimensions W W1 L H A B C F Minimum millimeters 970 1010 1180 1675 460 510 108 770 Inches 38 25 39 75 46 50 66 00 18...

Page 15: ... machine bed on each side of machine Remove and discard cable ties and foam blocks 5 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down as shown in Figure 2 1A The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases 6 Use appropriate material handling equipment to remove the machine from the pallet and move it ...

Page 16: ...n high boxes also increases minimum box size to 232 mm 9 12 in OUTBOARD TAPE ROLL MOUNTING Lower Taping Head Alternate Position Remove the tape drum bracket assembly spacer and fasteners from the lower taping head Install and secure on the infeed end of the lower frame as shown in Figure 2 1B TAPING HEADS Tape Width the taping heads have been pre set to accommodate 48 mm 2 inch wide tape rolls To ...

Page 17: ...Note Machines outside the U S may be equipped with 220 240 Volt 50 Hz systems or other electrical requirements compatible with local practice INITIAL START UP OF CASE SEALER After completing the Installation and Set Up procedure continue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes PNEUMATIC CONNECTION The case sealer requires a 6 5 bar g...

Page 18: ...ges 3 6 and Warnings on page 17 as well as all of the Operation instructions Refer to Figure 3 1 and 3 2 to acquaint yourself with the various components and controls of the case sealer Also see Figures 3 1 and 3 2 in Section II for taping head components Figure 3 1 Case Sealer Components ...

Page 19: ...intenance Circuit Breaker page 22 Note The air valve has provisions for lockout tagout according to plant regulations Pressure Regulator regulates main air pressure to the machine The factory set point if 95 PSIG To re adjust pressure pull knob up and turn to desired pressure Push down to lock setting Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circui...

Page 20: ...elts convey the box through the machine When switch is actuated by hand the upper frame rises to its maximum height Released the upper frame descends to its rest position WARNING The E Stop switch or door must not be used for raising the upper head assembly for maintenance work If these are used the upper head assembly could lower during maintenance work causing injury to personnel 6 Centering Swi...

Page 21: ...own force on boxes For boxes which are fully packed with products that support the top flaps the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame at a wide range of regulator settings However if under filled or fragile boxes are sealed this regulator is used to set the upper frame at the minimum setting while still maintaining adequate closur...

Page 22: ... ANY CORNER OF THE BOX 8 Both the upper and lower taping heads utilize extremely sharp knife blades The blades are located under the orange blade guard which has the WARNING SHARP KNIFE label Before loading tape refer to Figures 3 1 and 3 2 in Section II to identify the blade location Keep hands out of these areas except as necessary to service the taping heads 9 Failure to comply with these warni...

Page 23: ...o their full open rest position 5 Turn air and electrical supplies Off when machine is not in use 6 Reload and thread tape as necessary 7 Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Figure 3 Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads 2 Box drive motors ...

Page 24: ...n a more frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth Lubrication Like most other equipment the case sealer must be properly lubricated to insure long trouble free service Most of the machine bearings are permanently lubricated and sealed and do not need to be greased The drive motor is also permanently lubricated...

Page 25: ... snap rings B and special washer C from front and rear arm assembly pivots Figure 4 2 8 Lift side drive assembly D up and off arm assembly pivots Figure 4 2 9 Remove and retain the four screws E washers F and side cover G See Figure 4 2 WARNING Each drive assembly weighs approximately 20 4 kg 45 lbs To prevent injury drive assembly should be lifted by two people one at the front and one at the rea...

Page 26: ...end beyond edge of belt Note Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed either way 14 To set drive belt tension turn adjustment screws J equally on both the upper and lower tension assemblies Turn the screws counterclockwise to increase tension or clockwise to decrease tensi...

Page 27: ... the electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set at 1 9 amps and requires no further maintenance If circuit is overloaded and circuit breaker trips unplug machine from electrical power 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Press the red Reset button and then the green Start button 4 ...

Page 28: ...assure positive contact between the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 20 WARNING Use care when working near tape cut off blades on taping heads as blades are extremely sharp If care if not taken severe injury to personnel could result TAPE WEB ALIGNMENT Section II Page 11 TAPE DRUM FRICTION BRAKE Section II Page 11 AP...

Page 29: ...2 1 With air on raise and latch upper assembly in full raised position Be sure electrical supply is disconnected 2 Place solid blocks 495 to 535 mm 19 5 to 21 0 in high under front and back of upper assembly as shown in Figure 5 2A WARNING Use care when working near taping head knives as knives are extremely sharp If care is not taken severe injury to personnel could result 1 Remove upper taping h...

Page 30: ...er assembly in full up position 7 Remove blocking unlatch and lower upper assembly Figure 5 2 Column Re Positioning 3 Actuate raising switch to release upper assembly latch Upper assembly will rest on blocks Turn off and disconnect air supply 4 Remove plastic plugs and M8 x 20 socket head capscrews from A and B in one side column 4 each Slide side column up approximately 110 mm 4 25 in and re inst...

Page 31: ...26 THIS PAGE IS BLANK ...

Page 32: ...t centered Box flaps not of equal length Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box Turn air regulator counterclockwise Replace spring holder Reduce spring pressure Replace friction rings Adjust belt te...

Page 33: ...nnect air supply and adjust regulator to read 5 bar 70 PSIG Clean or replace head raising valve Replace valve Clean or replace exhaust mufflers Clean or replace the head power valve Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box Turn air regulator counterclockwise Replace regulator Clean or replace valve Clean or replace valve Adjust upper d...

Page 34: ...29 800r Case Sealer Operating Sequence ...

Page 35: ...l service procedures must be performed by a qualified electrical technician Turn off and disconnect electrical and pneumatics before servicing unit High voltage inside electrical enclosure can cause severe injury or death Figure 6 1 Electrical Diagram ...

Page 36: ...31 ...

Page 37: ...gure 6 2 Pneumatic Diagram Electrical Pneumatic Diagrams Continued WARNING Turn off and disconnect air and electrical supplies before servicing pneumatic components High pressure air can cause severe injury ...

Page 38: ...33 ...

Page 39: ...34 THIS PAGE IS BLANK ...

Page 40: ...7 8 Belt Drive Note These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the case sealer in production Parts Ordering Service Refer to the first page of this instruction manual for parts ordering or service information Tool Kit A tool kit P N 78 8060 8476 6 packaged separately and included with your machine contains the...

Page 41: ... 4 2 Inch Tape Edge Fold Attachment Upper Head 78 8095 4855 1 2 Inch Tape Edge Fold Attachment Lower Head 78 8079 5560 0 Tape Application Sensor Kit 78 8069 3983 7 Caster Kit For additional information on the options accessories listed below contact your 3M Representative Options Accessories ...

Page 42: ...n for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Order parts by part number part description and quantity required Also include machine name number and type 5 Refer to first page of this instruc...

Page 43: ...38 THIS PAGE IS BLANK ...

Page 44: ...39 800r Random Case Sealer Frame Assemblies ...

Page 45: ...40 800r Random Case Sealer Figure 4891 1 of 2 ...

Page 46: ...ing Plastic Insert M6 4891 18 78 8076 4535 9 Bracket 4891 19 78 8076 4625 8 Screw Special M5 x 16 4891 20 78 8094 6393 4 Frame BTM R H 4891 21 78 8094 6394 2 Frame BTM L H 4891 22 26 1000 0010 3 Washer Flat M6 4891 23 78 8060 7955 0 Spacer Center Frame 4891 24 78 8010 7169 3 Screw Hex Hd M6 x 12 4891 25 78 8094 6395 9 Conveyor Assembly Front 4891 26 78 8094 6396 7 Conveyor Assembly Rear 4891 27 78...

Page 47: ...42 800r Random Case Sealer Figure 4891 2 of 2 ...

Page 48: ... Soc Hd M4 x 25 4891 53 78 8017 9018 5 Washer Plain SPEC M4 4891 54 78 8059 5607 1 Plate Threaded 4891 55 26 1003 5829 5 Screw Hex Hd M6 x 12 4891 56 26 1003 7948 1 Screw Soc Hd Hex Soc M5 x 10 4891 57 78 8060 7876 8 Cover Plug Lateral 4891 58 78 8028 8208 0 Screw 6PX9 5 4891 59 78 8060 7873 5 Plug Female 4891 60 78 8094 6305 8 Plate Gauge 4891 61 78 8094 6177 1 Cap 4891 62 78 8094 6489 0 Snap Bus...

Page 49: ...44 800r Random Case Sealer Figure 4893 ...

Page 50: ...8054 8617 8 Bearing Special 4893 17 78 8017 9106 8 Screw Bearing Shoulder 4893 18 78 8054 8589 9 Screw Special 4893 19 78 8054 8576 6 Spacer 4893 20 26 1000 0010 3 Washer Flat M6 4893 21 26 1003 6916 9 Nut Locking Plastic Insert M6 4893 22 78 8060 7916 2 Bumper 4893 23 78 8091 0617 8 Plate Support Bumper 4893 24 78 8094 6412 2 Bar 4893 25 78 8094 6413 0 Cross Member 4893 26 78 8032 0375 7 Screw He...

Page 51: ...46 800r Random Case Sealer Figure 4895 ...

Page 52: ...sher Friction 4895 23 78 8016 5855 6 E Ring 10MM 4895 24 78 8094 6437 9 Shaft Roller 4895 25 78 8094 6438 7 Roller 4895 26 78 8094 6251 4 Spacer 4895 27 78 8094 6439 5 Frame R H 4895 28 78 8094 6440 3 Frame L H 4895 29 78 8094 6441 1 Shaft 10 x 125 4895 30 78 8060 8035 0 E Ring 7DIN6799 4895 31 78 8094 6255 5 Shaft 10 x 46 4895 32 78 8076 4774 4 Spring 4895 33 78 8094 6256 3 Sleeve 4895 34 78 8094...

Page 53: ...48 800r Random Case Sealer Figure 4896 ...

Page 54: ...0 7163 6 Screw Hex Hd M5 x 10 4896 6 78 8005 5741 1 Washer Plain M5 4896 7 78 8010 7417 6 Nut Hex M5 4896 8 78 8076 4873 4 Plate Strap 4896 9 78 8076 4638 1 Union PG13 5 Sleeve 14 4896 10 78 8094 6445 2 Sleeve 14 980 MM 4896 11 78 8060 8029 3 Clamp 140 x 3 5 4896 12 78 8076 5118 3 Cover Channel 4896 13 26 1003 5810 5 Screw Hex Hd M4 x 8 4896 14 78 8017 9018 5 Washer Plain M4 SPEC 4896 15 78 8060 7...

Page 55: ...50 800r Random Case Sealer Figure 4897 ...

Page 56: ...5 Tape Drum 4897 9 78 8052 6268 6 Leaf Spring 4897 10 26 1002 5753 9 Screw Self Tapping 4897 11 78 8060 8172 1 Washer Friction 4897 12 78 8052 6271 0 Washer Tape Drum 4897 13 78 8100 1048 4 Spring Tape Drum 4897 14 78 8017 9077 1 Nut Self Locking 4897 15 78 8032 0375 7 Screw Hex Hd M6 x 16 4897 16 26 1000 0010 3 Washer Flat M6 4897 17 78 8070 1565 2 Tape Drum Bracket Assembly 4897 18 78 8070 1395 ...

Page 57: ...52 Figure 4900 800r Random Case Sealer ...

Page 58: ...94 6464 3 Spacer 4900 12 78 8060 7807 3 Handle 4900 13 78 8076 4931 0 Drawbar Lock 4900 14 26 0001 5862 1 Screw Flat Hd Soc M5 x 12 4900 15 78 8076 4932 8 Lock Wing 4900 16 78 8094 6195 3 Cap 4900 17 78 8094 6465 0 Door Assembly R H 4900 18 78 8094 6466 8 Door R H 4900 19 78 8094 6467 6 Plate Lower 4900 20 78 8094 6468 4 Plate Upper 4900 21 26 1003 7949 9 Screw Soc Hd Hex Soc M5 x 12 4900 23 78 80...

Page 59: ...54 800r Random Case Sealer Figure 7005 ...

Page 60: ...ange M10 7005 17 78 8060 7518 6 Chain 3 8 Inch 60 Pitch Long 7005 18 78 8054 8777 0 Chain 3 8 Inch Pitch 41 Links Long 7005 19 78 8054 8787 9 Chain Link 7005 20 78 8054 8783 8 Washer Special 7005 21 78 8060 7519 4 Screw M3 x 25 7005 22 78 8059 5517 2 Nut Self Locking M3 7005 23 78 8054 8784 6 Block Chain 7005 24 78 8056 3945 3 E Ring M4 7005 25 78 8054 8786 1 Chain Connector 7005 26 78 8054 8788 7...

Page 61: ...56 800r Random Case Sealer Figure 7006 1 of 2 ...

Page 62: ... 5 9X1 5 7006 17 78 8054 8910 7 Spacer Hexagonal 7006 18 26 1003 5829 5 Screw Hex Hd M6 x 12 7006 19 26 1000 0010 3 Washer Flat M6 7006 20 78 8076 5439 3 Flange Assembly 7006 21 78 8091 0757 2 Extension Gearmotor 7006 22 78 8046 8135 7 Key 5 x 5 12MM 7006 23 78 8091 0758 0 Sprocket 3 8 Inch Z 14 7006 24 78 8057 5834 5 Tab Washer 7006 25 78 8057 5835 2 Centering Washer 7006 26 78 8076 4862 7 Pulley...

Page 63: ...58 800r Random Case Sealer Figure 7006 2 of 2 ...

Page 64: ...7006 52 78 8052 6566 3 Washer Friction 7006 53 78 8054 8903 2 Block Belt 7006 54 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 7006 55 78 8054 8904 0 Screw Belt Adjustment 7006 56 78 8114 4879 0 Cover R H 7006 57 78 8114 4880 8 Cover L H 7006 58 78 8114 4881 6 Guard Drive 7006 59 78 8114 4882 4 Cover 7006 60 78 8114 4787 5 Guard Belt 7006 61 26 1002 4955 1 Screw Self Tap 8PX13 7006 62 26 1002 5753 9...

Page 65: ...60 800r Random Case Sealer Figure 7007 1 of 2 ...

Page 66: ... 6904 0 Valve OR Aerpress VCS8 7007 12 26 1003 7946 5 Screw Soc Hd M4 x 25 7007 13 26 1003 6914 4 Nut Plastic Insert M4 7007 14 26 1005 6910 7 Union Straight 7007 15 78 8060 8183 8 Union Rotating 7007 16 78 8094 6451 0 Valve Selector Parker PLK A11 7007 17 78 8114 4884 0 Filter Regulator Assembly 7007 18 26 1014 4558 8 Filter Regulator W Metal Bowl SMC EAW2000 FO2D 2 7007 19 78 8091 0315 9 Elbow 7...

Page 67: ...62 800r Random Case Sealer Figure 7007 2 of 2 ...

Page 68: ... B122618 7007 41 78 8114 4888 1 Distributor SCM PVL B121618 7007 42 78 8094 6456 9 Actuator SMC PVA H2491F 100 115V 50 50 HZ 7007 43 78 8094 6450 2 Connector SMC PVA P111 7007 44 78 8114 4889 9 Feeding End SMC PVL B1729 7007 45 78 8076 4886 6 Muffler 1 4 Inch 7007 46 78 8060 7690 3 Cap 7007 47 78 8094 6145 8 Screw Phillis M5 x 12 7007 48 78 8028 8214 8 Washer 7007 49 78 8100 0757 1 Cylinder SCM C9...

Page 69: ...64 800r Random Case Sealer Figure 7008 ...

Page 70: ...Plug 7008 16 78 8114 4821 2 Cable CAVO 4 x 20 AWG UL CSA 7008 17 78 8100 1038 5 Cable CAVO 3X20 AWG MT 5 7008 18 78 8094 6223 3 Cable CAVO SJTO 16 4 5M 7008 19 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 7008 20 26 1000 0010 3 Washer Flat M6 7008 21 78 8076 4881 7 Pull Box 7008 22 78 8017 9257 9 Screw Phillips Hd M4 x 10 7008 23 78 8076 4532 6 Cord Grip 7008 24 78 8076 4645 6 Lock Nut GMP11 7008 2...

Page 71: ...66 Safety and Information Labels 800r Random Case Sealer ...

Page 72: ...750 3 Label Air Supply 1 10 78 8070 1336 8 Label Warning Sharp Knife 2 11 78 8070 1629 6 Label Belt Tensioning 2 12 78 8098 8917 9 Label Latch Upper Head 1 13 78 8095 1141 9 Label Stop 1 14 78 8070 1332 7 Label Safety Instructions 1 15 78 8094 6487 4 Label Leg 4 16 78 8113 6775 0 Label Electrical On Off 1 17 78 8111 1496 2 Label Air Pressure 1 18 78 8113 6831 1 Label Upper Head Gage 1 800r Safety ...

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