3M 3M-Matic 200a Instructions And Parts List Download

Page: 36 / 122

2011 June

200a-NA

12.9 Troubleshooting Guide

PROBLEM

CAUSE

CORRECTION

PROBLEM

CAUSE

CORRECTION

When pressing the ON button
the machine does not start

The magnetothermic protection
opens the main switch

Drive belts do not convey
boxes

Drive belts do not turn

The lockable emergency stop
button is pressed

Motor under stress

Thermal cut-out not at correct
amperage setting

Narrow boxes

Worn drive belts

Taping head applying spring
holder missing

Taping head applying spring
set too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Motor not turning

Release the emergency stop
button

Check the electrical system

Check that the drive belts are
not blocked

Set the correct amperage

Check machine speci

cations

Boxes are narrower than
recommended, causing
slippage and premature belt
wear

Replace drive belts

Adjust the box height adjust-
ment with the crank

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and
electrical plug

Evaluate problem and correct

12-OPERATION

(continued)

(continued on next page)

Summary of Contents for 3M-Matic 200a

Page 1: ... Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Instructions and Parts List 200a Type 40800 Adjustable Case Sealer with AccuGlide 3 Taping Heads Distributed by Rap...

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Page 3: ...ntenance troubleshooting repair work and servicing plus parts list of the 3M MaticTM 200a Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition June 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice ...

Page 4: ...otch tapes If technical assistance or replacement parts are needed call or fax the appropriate number Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line Provide the customer support coordinator with the model machine name machine type and serial number that are located on th...

Page 5: ... 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 ...

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Page 7: ... 8 Outboard Tape Roll Holder 19 7 9 Preliminary Electric Inspection 19 7 10 Main Power Machine Connection and Inspection 19 7 11 Phases Inspection 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mode Definition 20 8 3 1 Normal Stop Procedure 20 8 3 2 Emergency Stop 20 9 Controls 9 1 Box Width Adjusting Knobs 21 9 2 Box Height Adjusting Crank 21 9 3 Start Stop Main Switch 21 9...

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Page 9: ...ficiency 29 13 6 Machine Cleaning 29 13 7 Cutter Blade Cleaning 29 13 8 Drive Belt Replacement 30 13 9 Drive Pulley Ring 31 13 10 Drive Belt Tension 31 33 13 11 Maintenance Work Log 34 14 Additional Instructions 14 1 Machine Disposal Information 35 14 2 Fire emergency 35 15 Enclosures and Special Information 15 1 Statement of Conformity 35 15 2 Hazardous Substances Emission 35 15 3 Safety Features...

Page 10: ...rademark of 3M St Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length vi ...

Page 11: ...ch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 200a is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 200a NA 2011 June 3M MaticTM 200a Adjustable Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location ...

Page 12: ...l requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking preparation installation operation setup and adjustments technical and manufacturing specifications maintenance troubleshooting repair work and servicing electric diagrams warranty information disposal ELV a definition of symb...

Page 13: ...2 GENERAL INFORMATION 3 2 1 Data Identifying Manufacturer and Machine 2011 June 200a NA INTERTEK For Commecial Use Only ...

Page 14: ...presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required ...

Page 15: ...ne has a pneumatic system Keep this manual in a handy place near the machine This manual contains information that will help you to maintain the machine in a good and safe working condition 3 SAFETY 2011 June 200a NA 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage...

Page 16: ...ted with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated with pinches and entanglement hazards Do not leave the machi...

Page 17: ...ort assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving belts and taping heads CAUTION To reduce the risk associated with fire and explosion hazards Do not operate this equipment in potentia...

Page 18: ...chine or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist 3 5 Number of Operators The operations described below have been an...

Page 19: ...ment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator has ...

Page 20: ... of the case sealer Also refer to Manual 2 for taping head components Figure 3 9 200a Case Sealer Components Left Front View 200a NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Height Adjustment Handle Power Switch Assembly Machine Bed Lower Tape Roll Mount Adjustable Side Guides Upper Head Assembly ...

Page 21: ...ble of Warnings and Replacements Labels continued 78 8060 8481 6 78 8070 1318 6 78 8062 4266 1 78 8095 1141 9 78 8070 1329 3 78 8070 1366 5 Leg Height Adjustment Label not shown 3M Logo not shown 78 8070 1339 2 78 8113 8912 9 2 78 8095 1628 8 78 8113 6717 2 UP DOWN 78 8070 1336 8 78 8137 0886 0 ...

Page 22: ... The machine is equipped with a 2 4m 8 foot standard neoprene covered power cord and a grounded plug Contact your 3M Representative for power requirements not listed above 4 5 Tape Width 36mm 1 1 2 inch minimum to 48mm 2 inch maximum 4 4 Tape Scotch pressure sensitive film box sealing tapes To reduce the risk associated with fire and explosion hazards Do not operate this equipment in poten tially ...

Page 23: ...mited Width 150mm 6 0 inch 550mm 21 5 inch Height 120mm 4 75 inch 620mm 24 5 inch Cartons narrower than 250mm 10 inch in width may require more frequent belt replacement because of limited contact area 90mm 3 5 inch height with heads adjusted to apply 50mm 2 inch tape leg lengths See Special Setup Procedure Changing the Tape Leg Length 165mm 6 5 inches minimum to 725mm 28 5 inches maximum height w...

Page 24: ...ange Weight 145 6 kg 320 lbs crated approximate 123 4 kg 280 lbs uncrated approximate 4 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 4 12 Setup Recommend...

Page 25: ... Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points indicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpa...

Page 26: ...age is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country 6 UNPACKING Figure...

Page 27: ...ing some tools are supplied with the machine These tools should be adequate to Setup the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machine Operation and Maintenance Work...

Page 28: ...etion 1 Crank Install the crank handle on the top of the left column as shown Figure 7 7B 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7A 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Figure 7 7D The upper set of holes should...

Page 29: ...pacer and fasteners from the lower taping head 3 Install alternative wrap roller and bracket on the head in place of tape bracket Replace lower head into machine 4 Install and secure tape drum bracket assembly on the entry end of the lower frame as shown in Figure 7 8 7 9 Preliminary Electric Inspection Before connecting the machine to the mains please carry out the following operations 7 9 1 Make...

Page 30: ...of Running Mode The case sealer 200a has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the ma...

Page 31: ...1 2011 June 200a NA 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Buttons 9 4 Lockable Emergency Stop Button Figure 9 2 Figure 9 1 Start Stop Button E Stop Button Figure 9 4 Figure 9 3 ...

Page 32: ...to release the switch latch Restart machine by pushing the Start button Figure 10 1 10 3 Electric System Circuit Breaker The electric system is protected by a ground wire whose continuity has been tested during the final inspection The system is also subject to insulation and dielectric strength tests Important The use of an extension cord is not recommended However if one is needed for temporary ...

Page 33: ...ase Sealer Frame Refer to Figure 11 4A 1 Raise the upper head assembly by turning crank handle Remove and retain the two screws and washers that secure the stop bracket in position A 2 Remount and secure the stop bracket in the lower position A A with original fasteners through top holes of stop bracket Relocate both right and left stop brackets Taping Heads 1 Remove tape from upper taping head an...

Page 34: ...of the upper taping head assembly as shown in Figure 11 7A 2 Crank the upper taping head assembly down until it touches these blocks 3 Remove and retain the six screws and plain washers that fasten each column to the frame Figure 11 7B 4 Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes 100mm 5 Install and tighten the six 6 screws and plain washers ...

Page 35: ...atically sealed with adhesive tape on the top and bottom box seams Then the box will be expelled on the exit conveyor 12 8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF O main switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size H and W 1 5 Top flap c...

Page 36: ... holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Release the emergency stop button Check the electrical system Check that the drive belts are not blocked Set the correct amperage Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace d...

Page 37: ...s Tape tracks to one side or drags on the support tabs of applying frame Taping heads is not set up properly Dry compression rollers Defective column bearings Tape drum not centered Centering guides not centered Box flaps not of equal length Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the box height adjustment...

Page 38: ...e freely The blade is not cutting tape properly The tape is threaded incorrect Applying mechnism spring has too little tension Replace the blade Increase tape tension by adjusting the one way roller Clean and adjust the blade Make sure the blade is bottomed out against the mounting bolts Lubricate the blade oiler pad on the blade guard Mount the blade so that the beveled edge is away from the entr...

Page 39: ... maintenance operation turn the main switch OFF O and disconnect the plug from the control panel During the maintenance operation only the operator responsible for this duty must work on the machine At the end of every maintenance operation check the safety devices 13 5 Check Efficiency of Safety Features 1 Blade guard assembly upper taping head 2 Blade guard assembly lower taping head 3 Latching ...

Page 40: ...maged cutter blades must be replaced promptly in order to guarantee a perfect cut of the tape Lubricate the felt pad on the blade guard without saturating it 13 8 Lubrication Most of the machine bearings including the drive motor are permanently lubricated and sealed and do not require additional lubricant Figures illustrate the frame points which should be lubricated every 250 hours of operation ...

Page 41: ...nsion is removed 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Important Pin must not extend beyond edge of belt 7 Adjust belt tension as explained in Adjustments Box Drive Belt Tension 8 Replace side cover and center plate and secure with original fasteners WARNING To reduce the risk associated with mechanical and electri...

Page 42: ... obtained by tightening the adjustment screw so that a moderate pulling force of 3 5kg 7 lbs applied at the mid span as shown in Figure 13 7 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 7 Box Drive Belt Tension Adjustment Box Drive Belt Tension Adjustment next page To reduce the risk a...

Page 43: ... a 17mm open end wrench 3 Reset the tension on the drive belts as needed Adjust the M8 tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plate front cover and secure with original screws Figure 13 8 Box Drive Belts Infeed End M6 Hex Wrench M10 Lock Nut Center Plate M5 X 16 Flat Hd Screw 4 M8 Socke...

Page 44: ...____________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ __________________________________________________________...

Page 45: ...15 1 Statement of Conformity See Section 1 1 15 2 Emission of Hazardous Substances Nothing to report 15 3 List of Safety Features List of components assemblies with safety functions LATCHING EMERGENCY STOP BUTTON Thermal cut out relay Fixed guards upper drive belts Blade guard assemblies on both taping heads Important Install earth wire protection on electrical installation All safety features com...

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Page 47: ...37 16 TECHNICAL DIAGRAMS 200a NA 2011 June 16 1 Electric Diagram 1 Phase ...

Page 48: ...38 THIS PAGE IS BLANK ...

Page 49: ... following spare parts be ordered and kept on hand 200a Qty 3M Part Number Description 2 78 8070 1531 4 Belt Drive W Hook See Manual 2 Taping Heads 16 TECHNICAL DOCUMENTATION AND INFORMATION continued Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number TBA is available as a s...

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Page 51: ...e or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts local...

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Page 53: ...43 2011 June 200a NA 200a Adjustable Case Sealer Frame Assemblies Figure 2798 Figure 2795 Motor Figure 5593 Figure 5592 Figure 15493 Figure 2796 Figure 3430 Figure 5594 Figure 3431 Figure 10440 ...

Page 54: ...44 2011 June 200a NA 200a Figure 15493 1 30 18 12 17 16 14 31 13 29 32 12 19 21 28 28 27 10 26 22 23 25 22 34 5 35 24 3 9 6 5 2 5 8 7 1 8 4 4 ...

Page 55: ... 1 2 SHCS 15493 16 78 8137 0936 3 Sprocket Z24 P 3 8 inch 15493 17 78 8137 0940 5 Screw 15493 18 78 8054 8987 5 Chain 3 8 inch 57 Links 15493 19 78 8137 0938 9 Support Cover Motor 15493 20 78 8010 7209 7 Screw Soc Hd M6 x 12 15493 21 26 1000 0010 3 Washer Flat M6 15493 22 78 8070 1531 4 Belt Drive W Hook 15493 23 78 8070 1532 2 Plate Front 15493 24 78 8113 6754 5 Cover Rear W English Language Labe...

Page 56: ...46 2011 June 200a NA 200a Figure 15493 2 R H L H 52 53 51 54 45 46 44 43 47 42 41 47 46 45 49 48 48 49 39 37 38 36 55 57 56 58 50 50 48 40 R H L H ...

Page 57: ...78 8054 8984 2 Bushing 15493 45 78 8070 1529 8 Support Shaft 15493 46 78 8070 1530 6 Bearing 6205 2RS 15493 47 78 8057 5739 6 Key M5 x 5 x 30 mm 15493 48 78 8076 5105 0 Pulley Assembly Drive 15493 49 78 8060 8416 2 Nut Special M20 x 1 15493 50 78 8052 6713 1 Ring Polyurethane 15493 51 26 1003 5841 0 Screw M8 x 16 15493 52 78 8137 6085 3 Bottom Drive Assembly 15493 53 78 8076 4500 3 Stud Mounting 1...

Page 58: ...48 2011 June 200a NA 21 20 19 2 6 1 15 27 3 15 2 25 8 22 22 17 24 8 21 3 23 10 5 1 9 4 4 7 13 12 14 14 28 28 16 11 26 10 3 24 Figure 2796 200a ...

Page 59: ...0382 3 Screw Soc Hd M5 x 16 2796 12 78 8070 1541 3 Guide Arm Front Right 2796 13 78 8070 1542 1 Guide Arm Front Left 2796 14 78 8070 1543 9 Guide Arm Rear 2796 15 78 8076 4505 2 Screw Set M6 x 8 2796 16 78 8070 1544 7 Guide Right 2796 17 78 8070 1545 4 Guide Left 2796 19 78 8070 1546 2 Cap Guide 2796 20 26 1003 7953 1 Screw Soc Hd M5 x 30 2796 21 78 8070 1547 0 Shaft Guide 2796 22 78 8070 1548 8 W...

Page 60: ...50 2011 June 200a NA 3 11 14 13 15 8 9 4 2 1 7 6 5 6 6 10 1 2 12 10 Figure 2798 200a ...

Page 61: ...Pressure Roller 2798 5 78 8070 1560 3 Stud Roller Mounting 2798 6 78 8052 6566 3 Washer Friction 2798 7 78 8070 1561 1 Nut M10 2798 8 26 1004 5507 5 Washer M8 2798 9 26 1003 5841 0 Screw M8 x 16 2798 10 78 8017 9074 8 Washer 15 mm Nylon 2798 11 78 8070 1562 9 Tube Roller Support 2798 12 12 7991 1752 3 Washer M14 Plain 2798 13 78 8070 1563 7 Screw M10 x 80 2798 14 78 8070 1549 6 Knob VTR B M10 2798...

Page 62: ...52 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 2011 June 200a NA Figure 10440 200a ...

Page 63: ...mbly 2 Inch 10440 9 78 8098 8749 6 Tape Drum 10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 ...

Page 64: ...011 June 29 27 5 10 12 16 17 25 4 19 20 23 22 24 2 28 26 41 4 7 5 8 21 9 23 6 15 6 18 30 25 11 12 30 33 32 30 33 32 31 3 5 34 14 13 6 18 42 2 3 4 5 41 6 200a Caster Option 49 48 46 47 45 200a NA Figure 3430 ...

Page 65: ... 8060 8481 6 Label Height 3430 14 78 8052 6677 8 Clamp Inner 3430 15 78 8052 6676 0 Clamp Outer 3430 16 78 8060 8482 4 Plate Protection 3430 17 26 1003 7948 1 Screw Soc Hd M5 x 10 3430 18 78 8076 5392 4 Support Tape Drum 3430 19 78 8060 8483 2 Support Outboard Roll 3430 20 78 8060 8484 0 Shaft Roller 3430 21 78 8060 8485 7 Roller 3430 22 78 8032 0375 7 Screw Hex Hd M6 x 16 3430 23 26 1000 0010 3 W...

Page 66: ...NA 52 10 44 42 43 45 46 47 38 16 19 17 18 20 51 51 1 1 3 3 3 3 2 4 4 9 7 7 5 6 8 41 11 12 13 14 15 12 13 13 14 14 40 25 27 28 35 36 52 50 49 48 29 28 15 15 26 31 22 21 37 30 39 32 41 34 34 33 7 24 23 38 Figure 3431 200a ...

Page 67: ...er 3431 24 78 8054 8583 2 Bushing 3431 25 78 8060 8497 2 Bushing Lead Screw 3431 26 78 8059 5617 0 Screw Set M6 x 8 3431 27 78 8060 8498 0 Bushing Inner Column 3431 28 78 8060 8499 8 Sprocket 3 8 inch 3431 29 26 1003 7946 5 Screw Soc Hd M4 x 25 3431 30 78 8070 1501 7 Chain 3 8 inch 156 Links 3431 31 78 8113 6755 2 Housing Chain W English Language Label 3431 32 78 8060 7878 4 Screw Idler 3431 33 78...

Page 68: ...58 2011 June 200a NA 4 7 7 8 8 7 7 11 10 24 14 15 18 16 16 26 25 19 12 16 22 6 17 6 3 2 1 21 20 23 5 9 13 13 Figure 5592 200a ...

Page 69: ... Right 5592 10 78 8070 1575 1 Slide Front Left 5592 11 78 8070 1576 9 Slide Rear Right 5592 12 78 8070 1577 7 Slide Rear Left 5592 13 78 8070 1553 8 Spacer 5592 14 78 8070 1554 6 Stud 5592 15 78 8060 7693 7 Roller 32 x 38 5592 16 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 5592 17 78 8070 1555 3 Block Upper Head 5592 18 78 8060 7758 8 Fairlead 20 5592 19 78 8054 8955 2 Clamp Bracket 5592 20 26 100...

Page 70: ...60 2011 June 200a NA 14 12 5 5 6 8 9 7 7 6 3 13 11 1 2 10 4 8 8 8 Figure 5593 200a ...

Page 71: ...6 5 Strap Wire 5593 5 78 8010 7163 6 Screw Hex Hd M5 x10 5593 6 78 8005 5741 1 Washer Flat M5 5593 7 78 8010 7417 6 Nut Hex M5 5593 8 78 8060 7631 7 Connector 3 8 Inch 5593 9 78 8060 8028 5 Sleeving 12 0 93 M 5593 10 78 8060 8029 3 Clamp 140 x 3 5 5593 11 78 8076 4641 5 Cover 5593 12 78 8010 7157 8 Screw Hex Hd M4 x 10 5594 13 78 8017 9018 5 Washer Plain M4 SPEC 5594 14 78 8060 7758 8 Fairlead 20 ...

Page 72: ...62 200a Figure 5594 18a 18b 18b 2011 June 200a NA 32 13 ...

Page 73: ...594 16 78 8028 7909 4 Power Cord w Plug USA 5594 17 78 8076 5176 1 Cable FROR 07 3X0 75 5 Mt 5594 18A 78 8076 5273 6 Cable 3X1 5Mt 5594 18B 78 8060 8052 5 Cable 4X1 5 5Mt 3 Ph 78 8091 0433 0 Cable 3X1 5 1 Ph 5 Mt 5594 19 26 1003 7957 2 Screw Soc Hex Hd M6 x 16 5594 20 26 1000 0010 3 Washer Flat M6 5594 21 78 8076 5194 4 Box E Stop Yellow 5594 22 78 8137 0823 3 Switch ON Off 5594 23 78 8100 1039 3 ...

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Page 75: ... serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Indu...

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Page 77: ...Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 inch Type 10800 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on r...

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Page 79: ...elow Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Tradem...

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Page 81: ... 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg L...

Page 82: ...ture for three 3 years after delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice...

Page 83: ...ted into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Taping Heads 2 Inch have been designed and tested for use with Scotc...

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Page 85: ...is possible please have the manual name part number and revision infor mation and or model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 Type 10800 Serial Number 13282 Note All the important warning notes related to the operation of the machine are identified by the symbol Updating the Manual Modifications to the machi...

Page 86: ...rive system is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situ...

Page 87: ...t Labels 3M Part Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 88: ...443mm 17 44 inches w Guard Height 406mm 16 inches w Guard Width 107mm 4 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F wi...

Page 89: ...ape Leg 76mm 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 3 8 ...

Page 90: ...0mm 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping h...

Page 91: ...ly Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Orange Knif...

Page 92: ...3 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between ...

Page 93: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape Loading Threading Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The ...

Page 94: ...lacement Upper and Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing...

Page 95: ...f the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture...

Page 96: ...nter the tape width on the centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web al...

Page 97: ...cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this a...

Page 98: ...ease the leading leg length Moving it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 to 2 Inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associat...

Page 99: ...ve build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the bl...

Page 100: ...n roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next ti...

Page 101: ...g AccuGlide 3 Lower Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require re...

Page 102: ...s the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement...

Page 103: ...21 AccuGlide 3 2 NA 2012 January Tape Head AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Haute Figure 10920 Bas Figure 10921 Figure 10922 Figure 10925 Haute Figure 10401 Figure 10923 Figure 10924 Bas ...

Page 104: ...AccuGlide 3 2 NA 2012 January AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 Upper Head ...

Page 105: ...2 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting not shown 10925 23 78 8076 5242 1 Stop Cut Off ...

Page 106: ...24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 2 NA 2012 January Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Page 107: ...ler Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 1003 5829 5 Screw Hex Hd M6 x 12 10922 16 78 8...

Page 108: ...26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 109: ...g Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 110: ...28 28 AccuGlide 3 2 NA 2011 July Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 111: ...aring Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 112: ...30 Figure 10921 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 113: ...lat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26 1008 6574 5 Screw Flat Hd Phil Dr M4 x 10 109...

Page 114: ...32 Figure 10401 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Page 115: ...78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 26 1004 5510...

Page 116: ...34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 117: ...2 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mounting not shown 10924 23 78 8076 5242 1 Stop Cut O...

Page 118: ...36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 119: ...10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

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