3M 29800 User Manual Download

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3M Packaging Systems Division

3M Center, Building 220-8W-01
St. Paul, MN 55144-1000

Serial No.

For reference, record machine serial number here.

Printed in U.S.A.

"3M-Matic" is a Trademark of 3M,
St. Paul, MN 55144-1000

Type 29800

For Use With 3M-Matic™:

100a Type 29600, 120a Type 19700,
120a3 Type 19700, 120ab Type 19700,
200a Type 39600, 700a Type 39600,
800a Type 39600, 800a3 Type 39600,
800ab Type 39600 Case Sealers

Note: The 300cf is not compatible with the Low
Tape Sensor Kit or outboard tape roll mounting

Read "Important Safeguards",
pages 3 and 4, BEFORE
INSTALLING OR
OPERATING THIS
EQUIPMENT.

Important Safety

Information

Instructions and Parts List

300cf
Case Former

3M-Matic

™

Summary of Contents for 29800

Page 1: ...0 For Use With 3M Matic 100a Type 29600 120a Type 19700 120a3 Type 19700 120ab Type 19700 200a Type 39600 700a Type 39600 800a Type 39600 800a3 Type 39600 800ab Type 39600 Case Sealers Note The 300cf is not compatible with the Low Tape Sensor Kit or outboard tape roll mounting Read Important Safeguards pages 3 and 4 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important Safety Information Instruc...

Page 2: ...e back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax it to 715 381 0248 Minimum billi...

Page 3: ... a service call or phone consultation call write or Fax the appropriate number listed below SERVICE AND PARTS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also include machine name number and type 1 800 328 1390 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 55144 1000 Printed in U S A 3M 1997 44 0009 1852 2 C127 1 3M Packaging Syste...

Page 4: ...ing Conditions 5 Machine Dimensions 6 Installation and Set Up 7 9 Receiving and Handling 7 Machine Set Up 7 9 Operation 11 14 Manual Automatic Mode 12 Emergency Stop Button 13 Reset Button 13 Box Centering Guides 13 Box Ejector 13 Manual Operating Procedure 13 Automatic Operating Procedure 14 Maintenance 15 Cleaning of the Machine 15 Lubrication 15 Pneumatic Diagram 16 17 Parts and Service Informa...

Page 5: ...20ab 200a 700a 800a 800a3 and 800ab A regular slotted carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine A pneumatic device pushes the carton into the case sealer for bottom sealing of the carton 3M MaticTM 300cf Case Former Model 29800 Shown installed with 800a Case Sealer ...

Page 6: ...y period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operator misuse carelessness or due to any accident...

Page 7: ...next to the return stroke air pressure regulator The regulator is located behind the pneumatic compartment cover and is factory adjusted No operator adjustment is required Figure 1 1 Air Pressure Warning Label The Re Set label shown in Figure 1 3 is attached to the top of the adjustable carton ejector next to the Reset push button The Reset push button must be pushed to restore air supply after st...

Page 8: ...he function of the push button switch and the adjustment detent knob Figure 1 46 Operation Mode Label Figure 1 7 Ram Adjust and Box Ejector Labels Figure 1 4 Safety Instructions Label Figure 1 5 Air On Off Label The Air Pressure On Off label shown in Figure 1 5 is attached on the left side of the machine frame above the On Off valve The label reminds operators of the location of the pneumatic On O...

Page 9: ... proper performance Box Weight and Size Capacities A Box weight filled 2 3 kg 5 lbs minimum to 37 kg 80 lbs maximum B Sizes Minimum Maximum Length 205 mm 8 0 inch 600 mm 23 5 inch Width 205 mm 8 0 inch 545 mm 21 5 inch Height 100 mm 4 0 inch limited by case sealer Note The box size capacities for the 300cf may be limited by the capacity of the case sealer in some instances Operating Conditions Use...

Page 10: ... 5 33 5 67 1 67 6 24 3 30 2 1 Casters are optional 2 Includes the height of a plastic foot which is removed if casters are used 3 L1 is 300cf Case Former connected to 120a 120a3 4 L2 is 300cf Case Former connected to 100a 200a 700a 800a 800a3 5 Add 30 mm to these dimensions when connecting to a 120ab or 800ab Weight Approximate 86 kg 190 pounds crated approximate Approximate 75 kg 165 pounds uncra...

Page 11: ... set up the machine however other tools supplied by the customer will be required for machine maintenance 1 Follow Unpacking Instructions label attached to corrugated packing cover Use appropriate material handling equipment to remove the machine from the pallet and move it into position Whenever the machine is lifted with a fork truck insure that the forks span completely across the machine frame...

Page 12: ...8 Installation and Set Up Continued Figure 2 2 Mounting Bracket Installation ...

Page 13: ...ting and or elbow can be removed and replaced with the desired connector The air On Off valve inlet is 1 4 18 standard pipe threads 5 Side Guide Extensions Under certain circumstances the centering guides may interfere with the side guides on the 100a 200a or 700a case sealers If this occurs the case sealer side guides can be removed and centering guide extensions can be installed on the 300cf Cas...

Page 14: ...10 THIS PAGE IS BLANK ...

Page 15: ... IMPORTANT Before operating the case former read the Important Safeguards pages 3 4 and Warnings on page 12 as well as all of the Operation instructions Refer to Figure 3 1 to acquaint yourself with the various components and controls of the case former ...

Page 16: ...lure to comply with these warnings could result in severe personal injury and or equip ment damage Manual Automatic Mode The operator can control the box movement from the case former to the case sealer by the manual automatic mode switch located on the left side of the frame Figure 3 1 In the manual mode for top and bottom taping the operator must press the ejector button Figure 3 2 to cause the ...

Page 17: ...ts to accommodate box lengths from 205 mm 8 inch minimum to 600 23 1 2 inch maximum Manual Operating Procedure Top and Bottom Taping Refer to Figures 3 2 and 3 3 1 Turn case former air valve On SUP 2 Turn Manual Auto valve to Man 3 Hold the empty box over the center rail Fold the front bottom flap on the rail and rear bottom flap on the carton ejector 4 Move box forward toward case sealer until bo...

Page 18: ...o Auto 4 Place open box with front and back bottom flaps folded in onto the case former center rail 5 Move box forward toward case sealer until both side bottom flaps contact the bottom flap actuator plates The two bed plates will then rotate up and fold the side box flaps up The box ejector will automatically push the box into the case sealer and then return to the rest position ready for the nex...

Page 19: ...hat cannot be removed by vacuuming should be wiped off with a damp cloth Cleaning of the Machine Note Wipe off excess oil and grease It will attract dust which can cause premature equip ment wear and jamming Lubrication The Lubrication Chart shown in Figure 4 1 illustrates the frame points which should be lubricated every 250 hours of operation Lubricate the rotating and pivoting points noted by t...

Page 20: ... 2 Legris 7665 56 11 Pressure Regulator 2 SMC EAR111 Manual Auto Select Valve Telemecanique PXB B1011BA2 Flow Control Valves 3 and 4 Legris 7665 56 14 Sensor Valves Legris PWS P Bottom Side Flap Cylinders SMC C65B32 125C Y2 Ejector Cylinder SMC C65B40 500C Y37 OR Valve Telemecanique PLK A11 Box Ejector Valve Telemecanique PXB B191 Figure 5 1 Pneumatic Diagram ...

Page 21: ...17 ...

Page 22: ...18 THIS PAGE IS BLANK ...

Page 23: ...ty A label kit part number 78 8119 6942 3 is available as a stock item It contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list page 37 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information ...

Page 24: ...20 THIS PAGE IS BLANK ...

Page 25: ...ts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Order parts by part number part description and quantity required Also include machine name number and type 5 Refer to first page of this instruction manual f...

Page 26: ...22 THIS PAGE IS BLANK ...

Page 27: ...23 Frame Assemblies 300cf Case Former ...

Page 28: ...24 Figure 5420 300cf Case Former ...

Page 29: ...4982 2 Plate Reinforcement 5420 19 78 8010 7169 3 Screw Hex Hd M6 x 12 5420 21 78 8100 0920 5 Cover Front 5420 22 78 8032 0375 7 Screw Hex Hd M6 x 16 5420 23 78 8042 2919 9 Washer Triple M6 5420 24 78 8100 0922 1 Support 5420 25 78 8100 0921 3 Cover 5420 26 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 5420 27 78 8100 0923 9 Grommet 5420 28 78 8094 6489 0 Snap Bushing SB 1250 15 5420 29 78 8114 4703 ...

Page 30: ...26 Figure 5421 300cf Case Former ...

Page 31: ...8 8114 4674 5 Support Long 5421 26 78 8114 4675 2 Support Short 5421 27 26 1003 7951 5 Screw Soc Hd Hex Soc M5 x 20 5421 30 78 8055 0783 3 Washer D18 30 x 7 5421 31 78 8055 0781 7 Ring Nut 5421 32 78 8055 0787 4 Washer D14 30 x 5 5421 33 78 8055 0790 8 Shaft Cylinder Support 5421 34 78 8052 6566 3 Washer Friction 5421 35 26 1003 6918 5 Nut Hex Flange M10 5421 36 78 8094 6087 2 Cylinder C65 B332 12...

Page 32: ...28 Figure 5422 300cf Case Former ...

Page 33: ...786 1 Chain Connector 5422 12 78 8054 8788 7 Chain Connector 5422 13 78 8054 8785 3 Rod Threaded Right Left 5422 14 78 8010 7418 4 Nut Hex M6 5422 15 78 8054 8784 6 Block Chain 5422 16 78 8054 8787 9 Chain Link 5422 17 78 8056 3945 3 E Ring M4 5422 18 78 8060 7520 2 Screw M3 x 20 5422 19 78 8059 5517 2 Nut Self Locking M3 5422 20 78 8060 7519 4 Screw M3 x 25 5422 21 78 8054 8783 8 Washer Special 5...

Page 34: ...30 Figure 5423 300cf Case Former ...

Page 35: ...23 10 78 8059 5526 3 Screw Soc Hd Hex Soc Dr M6 x 15 5423 11 78 8054 8779 6 End Cap 5423 12 78 8114 4678 6 Screw Hex Hd M10 x 50 5423 13 78 8114 4679 4 Spacer 5423 14 78 8114 4680 2 Guide Adjustment 5423 15 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 5423 16 26 1000 0010 3 Washer Flat M6 5423 17 78 8100 0941 1 Washer Nylon 5423 18 78 8060 8452 7 Washer M10 5423 19 78 8070 1549 6 Knob VTR B M10 5423...

Page 36: ...32 Figure 5424 300cf Case Former ...

Page 37: ...astic Insert M6 5424 25 78 8100 0783 7 Washer Special 12 5424 26 78 8091 0775 4 Nut M12 x 1 25 5424 27 78 8114 4684 4 Sliding Flap Folder 5424 28 78 8100 0952 8 Screw Soc Hd Hex Hd M5 x 14 5424 29 78 8100 0953 6 Latch 5424 30 78 8094 6096 3 Sleeve Latch 5424 31 78 8055 0775 9 Jack Ejector 5424 32 78 8094 6097 1 Spring 5424 33 78 8055 0772 6 Spacer D8 15 x 8 5424 34 78 8100 0954 4 Knob 5424 35 78 8...

Page 38: ...34 Figure 5425 300cf Case Former ...

Page 39: ...78 8094 6075 7 Union Straight 5425 21 78 8119 8706 0 Union 5425 22 26 1003 7947 3 Screw Soc Hd Hex Soc M4 x 35 5425 23 78 8005 5740 3 Washer Plain 4 mm 5425 24 78 8057 5732 1 Fitting Elbow 5425 25 26 1005 6893 5 Elbow 90 Degree 5425 26 78 8094 6077 3 Regulator Flow 77080610 5425 27 78 8094 6076 5 Union Y 5425 28 78 8114 4688 5 Valve Assembly EVZA 5220 5425 29 26 1005 5909 0 ELbow 5425 30 26 1005 6...

Page 40: ...36 120af if Infeed Conveyor Safety and Information Labels ...

Page 41: ...ls used on the coder conveyor or labels can be ordered separately from the following list Ref No 3M Part No Description Qty 1 78 8062 4266 1 Label Product 2 2 78 8070 1329 3 Label Warning Hazardous Voltage 1 3 78 8068 3859 1 Label Service and Spares 1 4 78 8060 8481 6 Label Leg 4 120af if Safety and Information Labels ...

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