3devo SHR3D IT User Manual Download Page 26 | Manualshive

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3.4.4.

ADJUSTING THE STATIC GRANULATOR KNIFE

The granulator knives are wear components, they will become blunt after
processing for a long time. When processing very hard materials or non-
plastics the life span of the knives is drastically reduced.

Replacing them is necessary to have the optimal efficiency.

WARNING

Always wear cutting proof hand protection when working with the
granulator knives.

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Summary of Contents for SHR3D IT

Page 1: ...SHR3D IT Version 1 0 November 2017 English user guide ...

Page 2: ...COMPANY INFO 3devo B V Zonnebaan 12F 3542 EC Utrecht The Netherlands service 3devo com www 3devo com ...

Page 3: ...17 3 2 INSTALLATION INSTRUCTIONS 17 3 3 PREPERATION INSTRUCTIONS 18 3 4 ADJUSTING AND MAINTENANCE 19 3 4 1 INSTALLING AND REMOVING THE HOPPER 19 3 4 2 OPENING THE MACHINE 21 3 4 3 REMOVING AND MOUNTING FILTER SCREEN 23 3 4 4 ADJUSTING THE STATIC GRANULATOR KNIFE 26 3 4 5 CLEANING THE MACHINE 27 3 4 6 REPLACING THE GRANULATOR KNIVES 28 4 TROUBLESHOOTING 29 5 TRANSPORTATION 31 6 NOTES 32 7 COMPANY I...

Page 4: ...the machine This machine is not intended for users with a low reaction response time physical or intellectual impairments The manufacturer is not liable for any damage or other problems caused by the user s failure to observe these instructions WARNING Ear protection must always be used when using SHR3D IT Especially processing hard materials will emit a lot of noise which may cause hearing loss W...

Page 5: ...the SHR3D IT in operation unattended WARNING Single person lift could cause injury Use assistance when moving or lifting WARNING Never modify or manipulate any of the safety switches or other components of the machine this can cause extremely dangerous situations WARNING Only use the SHR3D IT with the 3devo hopper mounted on the machine ...

Page 6: ...have a fire distinguisher nearby and know how to use it CAUTION The machine is designed to process plastics only Any non plastic materials that are inserted in the machine can cause the machine blades to degrade fast Non plastic materials can also damage the machine itself Always make sure the plastic parts do not contain any non plastic pieces or particles CAUTION Never use the Shredder compartme...

Page 7: ...CAUTION Check if the voltage in your power socket corresponds to that of the purchased product Consult the sticker on the back of the machine ...

Page 8: ...he Shredder compartment is the compartment where the first stage of the plastic processing happens The shredder is designed to shred cut and tear chunks of plastic waste into smaller chunks so that the Granulator compartment 4 can do its own operation easier ...

Page 9: ...can only be used if the hopper is placed correctly 4 Granulator compartment Plastic chunks inside of the granulator compartment are being cut until the granules are small enough to fit through the holes in the filter screen 5 Shredder compartment latch Pushing this latch allows the user to unlock the shredder compartment and lift it open Never use the latch when the Filter screen is not installed ...

Page 10: ...eak circuit is activated when the interlock guard is opened with the machine running Therefore it is important to turn off the machine before opening the interlock guard 8 Start button green To start the machine hold the Start button for 1 seconds The machine is ready to start when both indicator lights are on The shredder and granulator compartment will both rotate forward The machine will not st...

Page 11: ... for one second to start the machine in reverse Note that the machine first has to be shut down using the Stop button if the machine was already rotating When the machine is running in reverse the granulator shaft is deactivated since the granulator is only effective in the forward direction The button will emit white light This reverse feature is to be used for two reasons To get a new grab on di...

Page 12: ... the High temperature indicator light are activated the machine is ready to start If the machine keeps turning off right after turning it on the motor temperature is still too high and it need some time to cool down 12 Current indicator When the Current indicator light is turned off it means that the machine was stopped due to a high current i e a blocked shredder or blocked granulator This can oc...

Page 13: ...ill turn on Press the switch to O mode to disconnect all power from the machine The red light of the Stop button will now turn off as well 14 Emergency button The emergency button cuts off all power from the machine Resetting this knob can be done by rotating the knob counter clockwise ...

Page 14: ...2 2 INCLUDED ACCESSORIES Quick start guide Power cable 230 V or 120 V Hopper Granulate collector Filter screen 4 mm holes already installed ...

Page 15: ...2 3 OPTIONAL ACCESSORIES Granulator rotary knives Granulator stator knife Extra granulate collector Extra hopper Filter screen 3 mm holes ...

Page 16: ... mm 23 0 in x 310 mm 12 2 in x 620 mm 24 4 in Width x Depth x Height Dimension without hopper 550 mm 21 7 in x 310 mm 12 2 in x 310 mm 12 2 in Width x Depth x Height Operating temperature 0 C to 55 C Capacity 5 1 kg polymers hour Speed 9 rpm shredder 750 rpm granulator Power 1100 W 230 V 50 Hz or 110 V 60 Hz ...

Page 17: ... NEXT extruder accessory box or you can download it from www 3devo com manuals 3 2 INSTALLATION INSTRUCTIONS Place the machine on a flat stable surface close to a power socket Make sure the fuses are rated on at least 15A Push hopper locking lever down and slide hopper inside Release lever to lock the hopper in place Open interlock guard Slide the granulate collector in Close interlock guard Plug ...

Page 18: ...ic parts for any impurities such as other types of plastic non plastics or dust Remove as much as possible to prevent any damage to the machine and keep the output material as pure as possible If SHR3D IT is used before with different materials clean out the machine first More information about cleaning the machine can be found in Chapter 3 4 5 Break the material down to chunks that fit through th...

Page 19: ...abbed by the shredder teeth On the contrary extremely flat objects can lay still on the shredder stator knife after the shredder took a bite out of it When the shredder is not powerful enough to shred a solid chunk of waste the machine will deactivate After reversing the rotational direction of the shredder followed by removing the hopper the part can be removed from the machine The hopper can be ...

Page 20: ... remove the hopper from the machine make sure that the shredder compartment is empty from big chunks If the shredder compartment isn t empty let the machine run in reverse first Step 1 Push the Hopper locking lever down and slide the hopper out ...

Page 21: ...s really useful for adjustment and or cleaning purposes Step 1 Remove power plug from machine Step 2 Slide in the hopper Step 2 Open the interlock guard Step 3 Remove the granulate collector Step 3 Check if the Filter screen is inside of the machine ...

Page 22: ...owards the back of the machine with the palm of the hand Hold the Filter screen with the tops of your fingers to assist the pushing force Step 5 While the Shredder compartment latch is pushed forward tilt the Shredder compartment open 90 degrees ...

Page 23: ...o create different granule sizes The machine can only be turned on when the Filter screen is placed in the correct way When replacing the Filter screen always open the shredder compartment first The reason for this is that the Filter screen can be mounted back into the machine a lot easier when the shredder compartment is opened than when it is closed Furthermore it is much safer to open the shred...

Page 24: ...unger knobs attached to the Filter screen and pull them toward each other 1 The Filter screen can now be rotated down 2 and pulled out of the machine 2 3 and release the two plunger knobs Step 6 To mount the Filter screen back in simply do step 5 reversed Now that the machine is still opened two small shafts on the sides are visible in the back of the granulator shaft Aim the two half slots on the...

Page 25: ...back of the Filter screen at the two shafts and rotate the front part of the Filter screen up until the plungers click in place ...

Page 26: ...become blunt after processing for a long time When processing very hard materials or non plastics the life span of the knives is drastically reduced Replacing them is necessary to have the optimal efficiency WARNING Always wear cutting proof hand protection when working with the granulator knives ...

Page 27: ... is removed before proceeding with the next steps For the manual cleaning in the next steps the following tools can be used for removal of dust and plastic Brush Screwdriver or similar object pressurized air and a vacuum cleaner Step3 To clean the top part of the shredder compartment remove the hopper and clean all visible pieces Step 4 Open the granulator compartment to clean the bottom part of t...

Page 28: ... working with the granulator knives Step 1 The rotating granulator knives are positioned by shoulder screws Apply Loctite 243 on the shoulder screws and tighten them with 30Nm Step 2 Adjust the stator knife so the gap between the rotating knives and the stator is paper thin and can move freely ...

Page 29: ...he overcurrent indicator light is off Granulator is blocked overcurrent sensor triggered Wear cut resistant gloves remove the filter screen and clean the granulator compartment before switching it on again Reset the machine by pressing the stop button The machine shuts off and the temperature indicator light is off Motor reached maximum temperature Temperature sensor triggered Let the machine cool...

Page 30: ...2 Ensure that the following parts are in place and locked The interlock guard the filter hopper and the shredder compartment ...

Page 31: ...p the original packaging When the machine is shipped back to 3Devo for service or maintenance the machine should be packed in the same way as how it arrived For additional questions please contact us via Service 3devo com ...

Page 32: ...6 NOTES ...

Page 33: ...7 COMPANY INFO 3devo B V Zonnebaan 12F 3542 EC Utrecht The Netherlands service 3devo com www 3devo com ...

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