ZOJE ZJW663A Скачать руководство пользователя

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-1-

Safety instruction

Machine speciﬁcation

Installing the sewing machine

Lubrication

Threading

Adjusting the thread tension

Adjusting the presser foot pressure

Adjusting the differential feed ratio

Adjusting the stitch rength

Checking and replacing the oil

ﬁlter

Replacing the needle

Replacing the oil

Cleaning the machine

1 1

1 5

1 7

1 9

Troubleshooting

INSTRUCTION MANUAL

2 1

Machine bed frame

PARTS LIST

2 2

Crank shaft drive mechanism

Arm shaft drive mechanism

Needle bar guard mechanism

Looper drive mechanism

2 7

2 8

2 9

2 10

2 11

2 12

2 13.

2 14

Feede mechanism

Presser foot mechanism

Spreader mechanism

Thread tension mechanism

Needle&spreader thread handling

Looper thread handling

Lubrication mechanism

HR device

Thread stand

4
5

2 15

Machine accessorise

2 16

ESDD motor structure

2 17 19

. - .

一体机专用件

Integrated machine specific parts

62-67

2 20

Gauge parts list

. .

针位互换清单

Содержание ZJW663A

Страница 1: ...2 2 1 Machine bed frame PARTS LIST 2 2 Crank shaft drive mechanism Arm shaft drive mechanism Needle bar guard mechanism Looper drive mechanism 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 Feede mechanism Pre...

Страница 2: ...be used running the machine Turn off or unplug the machine when the following situations arise W nance hen the machine is in mainte W nning the machine hen the operator is not ru Maintenance and repai...

Страница 3: ...ble and connectors and also the adequate grounding 15 lq u pq The machine should only be used to sew materials as indicated in its instruction manual and indications of use should be followed 16 t Sin...

Страница 4: ...e to adorn two sides 1 Plain seaming 2 Seam covering 3 Bottom hemming 6 4 4 4 0 5 1 3 5 0 Table Machine Speci cation 3 Needles 5 Threads with Motor 2 ESDD fi 1 2 Machine Speci cation XYZ 2 3 5 364 Z P...

Страница 5: ...5 1 3 Installing the sewing machine _ X Table Cut Out Drawing Figure 1A D Clutch Motor Z...

Страница 6: ...6 1 3 Installing the sewing machine _ X For ESDD Figure 1B D Table Cut Out Drawing XYZ Motor only...

Страница 7: ...r turning direction is clockwise as shown Install the belt cover according to Figure 4 Assemble the machine support components in Figure 2 Install the control box A by screw B and the pedal con trolle...

Страница 8: ...ply 2 or 3 drops of oil by hand when the machine is used for the first time or has been left unused For some time O P QRT UWKHR Fill the HR device with oil before it Is too low in order to prevent nee...

Страница 9: ...n the lever as indicated in Figure 14 The looper thread take up comesout Figure 9 Figure 11 Figure 10 Figure 12 Refer to the sewing type you need forcorrect threading Any incorrect threading may cause...

Страница 10: ...rough the eye of the needle to thread Trim off the knots neatly after passing through the eye of the loopers Figure13 5 14 Be sure to thread the machine correctly by referring to the threading diagram...

Страница 11: ...o loose then thread the guide by referring to line C according to Figure 16 If the top cover thread is too tight thread the guide by referring to the line D For standard threading follow the solid lin...

Страница 12: ...fg hi 1 cd fg DE hi 2 cd fgk hi 3 1 6 Adjusting the thread tension 1 7 Adjusting the presser foot pressure to tighten Figure 19 Loosen adjust nut 1 and turn adjusting and turn to adjust the pressure I...

Страница 13: ...or down to obtain the correct differential ratio To stretch To shrink 1 8 Adjusting the di erential feed ratio I 5 s 5 5 g X I Gpqr 1 21 T k 2 T 5 T Rqr 1 1 9 Adjusting the stitch rength Fine Loosen...

Страница 14: ...ing the needle 0 5 5 B A B D 0 5 k 5 T Check the needle carefully to see that the scarf is turned to the rear of the machine Insert the needle to the proper depth and fasten securely Be sure to use st...

Страница 15: ...six months To replace the oil simply remove the screw indicated on Figure 9 After the oil is drained reattach the screw and the ma chine with new oil Figure 25 1 12 Replacing the oil H M v M M 5qu k 2...

Страница 16: ...5 5 6 M 7 6 M 7 7 OP 7 QRS 8 K U9M VWXY 8 Z 9 _ 9 9 10 7cM VWXY 10 Z 9 _ 1 1 2 E F 2 E 3 3 4 GH 4 K L 5 def 5 g 6 7 7 6 16 1 h 1 E F 2 A BC 3 GH 4 Kijk 5 1 E 2 D 3 K L 4 lQmR 5 D 1 E F 2 M 7 3 no 4 p...

Страница 17: ...1 14 Troubleshooting 17 GHIJ K L H r stu r s p po xy9 z A A IC D g A I u9 1 2 3 4 5 6 7 1 2 3 4 5 6 7 H Z Z gE F E g GH K L 78 K U9 WXY Z 9 g_ K UC k K U 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 8...

Страница 18: ...ish or replace by a new part Skip 1 Wrong relation of needle and looper 1 Readjust needle and looper 2 Wrong threading 2 Rethread the machine correctly 3 Needle is installed wrong 3 Install needle cor...

Страница 19: ...Grind off polish or replace by a 8 Thread tension disc is rough 8 Polish thread tension disc 1 14 Troubleshooting 19 Problems Possible Causes Possible Solutions 1 Thread tension is too strong 2 Inadeq...

Страница 20: ...2 1 A Machine bed frame A 4 5 4 7 21 8 18 9 9 10 11 12 1 13 19 6 3 20 2 16 14 15 22 17 20...

Страница 21: ...C S E D O N T R A P O N F E P 4 10042371 2 5 10008964 1 6 10042684 1 7 10042685 1 8 10042390 1 9 10042686 SCREW 2 10 10042687 1 11 10003330 RING 1 12 10042375 FILTER 1 13 10042688 FELT 1 14 10042376...

Страница 22: ...13 11 12 15 14 8 6 9 10 7 3 2 5 1 4 36 35 21 20 16 17 30 31 26 27 29 32 34 33 24 23 22 25 37 28 2 1 B Machine bed frame B 22...

Страница 23: ...C M R A PLUG 1 8 9 4 W E R C S SCREW 2 11 12 1 T E K S A G 13 6 W E R C S 14 15 2 W E R C S 16 1 R E V O C Y E L L U P 17 18 19 20 21 22 1 N I P C I R T N E C C E 23 24 25 2 W E R C S 26 27 28 100426...

Страница 24: ...7 6 27 10 9 8 11 12 23 22 3 17 18 16 19 15 13 25 24 21 14 26 2 1 4 3 3 2 1 C Machine bed frame C 24 28 29...

Страница 25: ...ame C 25 Y T Q N O I T P I R C S E D O N T R A P O N F E P 3 10042440 SCREW 8 3 W E R C S 8 10042705 NEEDLE PLATE BRACKET 1 2 W E R C S 2 W E R C S 4 W E R C S 20 10042440 SCREW 2 2 W E R C S 24 10042...

Страница 26: ...1 2 4 4 3 5 6 7 8 21 8 9 11 8 23 22 20 19 17 16 8 13 14 18 2 2 Crank shaft drive mechanism 26 25 24 26...

Страница 27: ...10042438 SCREW 2 9 20014789 x BUSHING 1 10 10042438 SCREW 2 11 10043275 g x GEAR LOWER 1 12 10042438 g SCREW 4 13 20014766 x BUSHING 1 14 10042437 n SCREW 1 15 10042438 m SCREW 1 16 10042439 m SET PL...

Страница 28: ...1 2 5 11 10 12 13 14 9 8 7 6 7 4 16 14 14 17 15 18 14 13 19 20 21 22 23 24 26 27 25 3 2 Arm shaft mechanism 28...

Страница 29: ...NK 1 9 10042434 SCREW 1 10 10042473 BALANCE WEIGHT 1 11 10042418 SCREW 2 12 10042436 JOINT 1 13 10042437 SCREW 2 14 10042438 SCREW 10 15 10042474 SHAFT 1 16 20014769 BUSHING 1 17 10042732 GEAR UPPER 1...

Страница 30: ...1 3 2 4 8 11 10 9 12 13 6 7 5 14 15 16 18 19 25 24 26 30 29 31 27 28 22 23 20 21 2 4 32 30 33 34 34 35 36...

Страница 31: ...TRING PETAINER 1 15 10054324 OIL STRING 1 16 NEEDLE HOLDER 1 18 NEEDLL PLATE 1 19 10042502 SCREW 2 20 10042737 ECCENTRIC 1 21 10042429 SCREW 2 22 10042738 LEVER 1 23 10012032 SCREW 1 24 10042739 NEEDL...

Страница 32: ...35 33 32 34 36 31 1 2 3 4 5 6 7 8 27 28 22 28 42 29 37 24 23 21 20 26 21 20 25 19 12 17 18 11 10 9 16 13 15 14 5 2 38 32 39 40 41 30 43...

Страница 33: ...R 1 16 10042755 WASHER 1 17 10042756 LEVER 1 18 10042434 SCREW 1 19 10042757 HOLDER 1 20 10042387 SCREW 2 21 10042758 WASHER 2 22 10042759 SLIDER 1 23 10042760 PIN 1 24 10042429 SCREW 1 25 10042761 HO...

Страница 34: ...1 2 3 4 16 18 12 6 4 2 1 3 5 7 8 9 10 11 22 21 19 20 17 14 15 13 17 16 18 24 23 40 35 29 28 2 25 17 26 27 31 30 32 33 36 37 42 39 38 34 41 2 6 A Feed mechanism A 34 43 44...

Страница 35: ...PIN 2 17 10008090 OIL STRING 3 18 10042787 FELT 6 19 10042786 PIN 1 20 10042815 FELT 4 21 10042788 1 22 10042438 SCREW 2 23 10042789 1 24 10042438 SCREW 2 25 10042790 1 26 10042791 1 27 10042792 SCRE...

Страница 36: ...29 28 25 24 37 26 27 36 35 16 1 18 19 4 18 38 21 20 22 38 3 31 2 30 32 33 34 23 18 6 7 5 2 10 9 17 18 7 12 11 8 9 8 14 15 13 2 6 B Feed mechanism B 36 39 40 40 41 42 43...

Страница 37: ...10042821 BLOCK 1 17 10042822 BLOCK 1 18 10042787 FELT 12 19 10008090 OIL STRING 1 20 10042429 SCREW 1 21 10042823 DIFFERNTIAL FEED BAR 1 22 10042824 MAIN FEED BAR 1 23 10042825 FELT 1 24 10042826 DIF...

Страница 38: ...13 12 11 7 10 9 6 1 8 5 6 4 3 16 17 18 15 21 14 19 20 34 23 22 24 26 27 33 31 32 30 29 25 28 2 6 38 36 35 37 38...

Страница 39: ...T R A P O N F E P 2 W E R C S 1 G N I R 2 W E R C S 15 10042615 OIL SEAL 1 16 10042616 CRANK 1 1 W E R C S 1 W E R C S 19 10042619 1 1 W E R C S 1 W E R C S 2 W E R C S 2 W E R C S 33 10042624 SCREW 1...

Страница 40: ...17 13 5 11 33 24 33 35 34 30 29 36 6 4 16 7 8 21 20 23 15 14 19 10 9 3 22 19 25 31 32 26 27 28 7 2 40 37 38 1...

Страница 41: ...SY 2 SCREW 1 SCREW 12 1 13 10042215 LEVER 1 COLLAR 3 SCREW 1 SHAFT 2 SCREW 1 SPRING 1 COLLAR 1 BELL CRANG UPPER 1 21 10042201 1 LINK 2 SCREW 1 1 SCREW 1 SHAFT 1 LEVER 1 28 10042208 SCREW 1 BRACKET 2 3...

Страница 42: ...6 4 5 24 3 2 1 7 8 10 11 14 16 15 18 26 25 19 20 22 21 23 12 17 13 9 2 8 Spreader mechanism 42 27 28 28...

Страница 43: ...10042227 SHAFT 1 10 10042228 WASHER 1 11 10042229 RING 1 12 10042225 CRANK 1 13 10042438 SCREW 2 14 10042226 BLOCK 1 15 10042637 CRANKSHAFT 1 16 10042787 FELT 2 17 10042517 OIL STRING 1 18 10042224 O...

Страница 44: ...1 3 7 6 8 20 21 22 23 24 25 9 5 2 2 10 11 20 21 22 26 24 25 20 21 22 27 24 25 2 17 18 13 16 15 14 19 4 12 2 2 2 2 9 Thread tension mechanism 44...

Страница 45: ...13 10042248 BRACKET 1 14 10042249 THREAD RELEASEA 1 15 10042252 THREAD GUIDE 5 16 10042253 THREAD GUIDE 5 17 10042250 SPRING 1 18 10042251 SCREW 1 19 10042254 WASHER 5 20 10042255 SCREW 5 21 10042256...

Страница 46: ...2 3 4 5 6 1 9 7 8 11 10 12 13 14 16 15 19 20 16 17 18 33 13 26 13 28 29 30 27 14 13 34 39 35 37 38 36 40 31 13 32 13 14 25 21 23 22 24 2 10 Needle spreader thread mechanism 46 41 41...

Страница 47: ...EF NO PART NO DESCRIPTION Q TY COLLAR 1 2 10042264 SCREW 2 5 10042267 WASHER 1 6 10042268 SCREW 1 7 09399 1 G N I R 10 1 W E R C S 13 0308 16 18 10042273 SCREW 1 19 22 3 W E R C S 25 2 W E R C S 28 31...

Страница 48: ...1 2 23 26 24 25 27 30 3 12 22 21 14 15 13 9 10 11 8 7 5 6 4 5 6 20 17 18 16 19 29 28 2 11 Looper thead mechanism 48...

Страница 49: ...9 SCREW 2 4 10042650 THREAD GUIDE 1 5 10042312 2 R E H S A W 6 10042524 2 W E R C S 7 10042651 1 E D I U G D A E R H T 1 E D I U G D A E R H T 14 10042406 10011264 SCREW 1 15 10003071 COLLAR 1 20 1004...

Страница 50: ...12 16 18 17 9 7 8 11 10 12 13 20 24 5 22 28 23 26 27 25 29 6 21 19 3 5 4 6 15 4 6 2 1 14 2 12 A Lubrication mechanism A 50...

Страница 51: ...052962 LATCH 1 12 10042377 SCREW 4 13 10010837 SCREW 1 14 10051752 TUBE 1 15 10007796 TUBE 1 16 10042662 OIL GUARD 1 17 10042324 OIL DISTRIBUTOR 1 5 4 4 2 4 0 0 1 8 1 NUT 1 19 10007796 TUBE 1 20 10043...

Страница 52: ...11 7 10 9 14 15 16 17 8 10 13 12 22 21 20 18 19 4 5 3 2 1 25 24 23 2 12 B Lubrication mechanism B 6 52...

Страница 53: ...8 10042147 TOTOR 1 9 _ TOTOR 1 10 10042148 TOTOR 2 11 10042149 COVER 1 12 10042151 n SCREW 2 13 10042150 SCREW 2 14 10042152 WORM WHEEL 1 15 10042418 SCREW 2 16 10042160 n SCREW 2 17 10042334 JOINT S...

Страница 54: ...5 6 3 4 2 1 7 8 13 11 12 9 10 14 15 2 13 HR device 54...

Страница 55: ...SILICONE OIL RESERVOIR UPPER 1 3 10042351 CAP 1 4 10044981 SPRING PIN 2 5 10010690 SCREW 1 6 10042349 FELT 1 7 20015168 SILICONE OIL RESERVOIR LOWER ASSY 1 8 10042440 SCREW 2 9 10042673 NEEDLE COOLER...

Страница 56: ...6 12 8 13 14 11 15 9 10 25 26 1 9 10 6 12 7 13 14 11 15 22 4 5 6 20 20 21 18 18 3 20 16 18 10 9 23 8 2 24 9 10 7 23 19 17 18 2 14 Thread stand 56...

Страница 57: ...003 HOLDER 4 10 10046004 SCREW 4 11 10046005 n SPOOL PIN 5 12 10046006 SPRING WASHER 5 13 10046007 SPOOL TRAY 5 14 10046008 SPOOL MAT 5 15 10046009 nk SPOOL PETAINING 5 16 10046010 my BRACKET 1 17 100...

Страница 58: ...2 3 4 5 6 1 8 For Clutch Motor 7 For ESDD Motor 9 10 31 17 15 16 23 12 13 14 11 25 24 26 29 19 28 21 18 2 15 20 22 27 30 58 32...

Страница 59: ...LLEN KEY 4mm 1 14 10043163 3 5mm ALLEN KEY 3 5mm 1 15 10009685 3mm ALLEN KEY 3mm 1 16 10009686 2 5mm ALLEN KEY 2 5mm 1 17 10009683 2m ALLEN KEY 2mm 1 18 10014185 6 WRENCH KEY 6 1 19 10014122 7 WRENCH...

Страница 60: ...10 9 5 12 11 14 6 13 7 2 3 4 8 1 15 2 16 ESDD Motor structure 60...

Страница 61: ...BUSHING ASEMBLY 1 5 10042439 m SET PLATE 1 6 10042440 m SCREW 2 7 10042861 MOTOR ASSEMBLY 1 8 10044437 pq SCREW 4 9 10042387 _ SCREW 4 10 MOTOR COVER 1 11 10044562 SCREW 1 12 10044561 f WASHER 1 13 1...

Страница 62: ...2 17 Integrated Machine Specific Parts 62 12 13 14 15 17 1 2 3 4 5 6 7 8 9 10 11 18 19 23 22 21 20 27 26 24 25 30 28 31 30 32 29 33 16 34 9 36 37 38 41 41 40 40 35 39 42...

Страница 63: ...REW 1 18 20019517 PANEL 1 19 10042691 O O RING 1 20 10042392 O O RING 1 21 20019516 UPPER COVER PLATE 1 22 10009704 MAT 1 23 10009757 OIL WINDOW 1 24 10054321 OVERHEAD LINE FRAME 1 25 10054320 TENSION...

Страница 64: ...2 18 Integrated Machine Specific Parts 64...

Страница 65: ...SCREW 1 13 10054424 WRENCH 1 14 10042429 SCREW 2 15 10054431 CAMSHAFT ASSEMBLY 1 16 10014381 SCREW 2 17 10014442 RING 1 18 10054507 6300ZZNR BEARING 1 19 10054419 BUSHING 1 20 10054417 SYNCHRO BELT 1...

Страница 66: ...2 19 Integrated Machine Specific Parts 66...

Страница 67: ...10054392 SCREW 1 5 10009470 SADDLE WASHER 2 6 10054393 SCREW SEAT 1 7 10009653 RING 1 8 10054394 SLIDER 1 9 10003048 SCREW 3 10 10012253 SCREW 2 11 10013872 PIN 2 12 10054395 SUPPORT 1 13 10001033 SCR...

Страница 68: ...10043128 10046045 10045988 MODEL SUB CLASS NEEDLE CLAMP NEEDLE PLATE MAINFEED DOG KIFF FEED DOG PRESSER FOOT SPREADER LOOPER NEEDLE 356 10053102 10056804 10042836 10042837 10042214 662 1 364 10053103...

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