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© Copyright 2011 Zoeller Co. All rights reserved.

INSTALLATION INSTRUCTIONS

RECOMMENDED MODELS

P/N 006355

Notice to installing contractor:  Instructions must remain with installation.

SECTION: 6.10.001

FM0447

Rev. A

1011

Supersedes

0911

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

DATE INSTALLED:

MODEL NUMBER:

1.   Inspect your pump.

 Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. 

DO NOT 

remove the test plugs in the cover nor the motor housing.

2.   Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

NOTICE: VENT HOLE FOR

CHECK V

ALVE

SEE #3 IN CAUTION SECTION

BELOW 

AND #4 ON P

AGE 3

EFFLUENT*/SUMP/DEWATERING SEWAGE

55 / 59, 70, 139 Series

211 Series

140 / 4140, 145 / 4145, 160 / 4160 Series

270 / 4270 Series

180 / 4180, 191, 371, 372, 373 Series

280 / 4280, 290 / 4290 Series

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

 1.

   Make certain that the receptacle is within the reach  of the pump’s power supply cord.  DO NOT 

USE AN EXTENSION CORD. Extension cords that are too long or too light do not deliver sufficient 

voltage to the pump motor. But, more important, they could present a safety hazard if the insulation 

were to become damaged or the connection end were to fall into the sump.

  2.   Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of 

proper capacity.

  A separate branch circuit is recommended, sized according to the “National 

Electrical Code” for the current shown on the pump nameplate.

  3.  Testing for ground.

   As a safety measure, each electrical outlet should be checked for ground 

using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral 

and ground wires are correctly connected to your outlet.  If they are not, call a qualified licensed 

electrician.

  4.   For Added Safety.

  Pumping and other equipment with a 3-prong grounded plug must be connected 

to a 3-prong grounded receptacle. For added safety the receptacle may be protected with a ground-

fault circuit interrupter. When a pump needs to be connected in a watertight junction box, the plug 

can be removed and spliced to the supply cable with proper grounding. For added safety this circuit 

may be protected by a ground-fault circuit interrupter. The complete installation must comply with 

the National Electrical Code and all applicable local codes and ordinances.

  5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE 

HANDLING

.  Single phase pumps are supplied with a 3-prong grounded plug to help protect you 

against the possibility of electrical shock.  

DO NOT UNDER ANY CIRCUMSTANCES REMOVE 

THE GROUND PIN.

  The 3-prong plug 

must 

be inserted into a mating 3-prong grounded receptacle.  

If

 the installation does not have such a receptacle, it must be changed to the proper type, wired 

and grounded in accordance with the National Electrical Code and all applicable local codes and 

ordinances.  Three phase pumps require motor starting devices with motor overload protection. See 

FM0486 for duplex installations.

 6. 

The tank is to be vented in accordance with local plumbing code.  Pumps

 must

 be installed in 

accordance with the National Electrical Code and all applicable local codes and ordinances.  Pumps 

are not to be installed in locations classified as hazardous in accordance with National Electrical 

Code, ANSI/NFPA 70.

  7.  “Risk of electrical shock”  

Do not remove power supply cord and strain relief or connect conduit 

directly to the pump.

 8.

  Installation and servicing of electrical circuits and hardware should be performed by a qualified 

licensed electrician.

 9.

  Pump installation and servicing  should be performed by a qualified person.

 10.

  Risk of electric shock - These pumps have not been investigated for use in swimming pool and 

marine areas.

 11.

  According to the state of California (Prop 65), this product contains chemicals known to the state 

of California to cause cancer and birth defects or other reproductive harm.

 

1.

  Check to be sure your power source is capable of handling the voltage requirements of the motor, 

as indicated on the pump name plate.

 

2.

  The installation of automatic pumps with variable level float switches or nonautomatic pumps using 

auxiliary variable level float switches is the responsibility of the installing party and care should be 

taken that the tethered float  switch will not hang up on the pump apparatus or pit peculiarities and 

is secured so that the pump will shut off.  It is recommended to use rigid piping and fittings and the 

pit be 18" or larger in diameter.

 

3.  Information - vent hole purpose.

  It is necessary that all submersible sump, effluent, and sewage 

pumps capable of handling various sizes of solid waste be of the bottom intake design to reduce 

clogging and seal failures.  If a check valve is incorporated in the installation, a vent hole (approx. 

3/16") must be drilled in the discharge pipe below the check valve and pit cover to purge the unit 

of trapped air. Trapped air is caused by agitation and/or a dry basin.  Vent hole should be checked 

periodically for clogging.  The 55 or 59 Series pumps have a vent located in the pump housing 

opposite the float, adjacent to a housing lug, but an additional vent hole is recommended.  The 

vent hole on a High Head application may cause too much turbulence. You may not want to drill 

one. If you choose not to drill a vent hole, be sure the pump case and impeller is covered with liquid 

before connecting the pipe to the check valve and no inlet  carries air to the pump intake. 

NOTE: 

THE HOLE MUST ALSO BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY.

 Water 

stream will be visible from this hole during pump run periods.

 4.

  Pump should be checked frequently for debris and/or build up which may interfere with the float “on” 

or “off” position. Repair and service should be performed by Zoeller Pump Company Authorized 

Service Station only.

 

5.

  Dewatering and effluent sump pumps are not designed for use in pits handling raw sewage.

 

6.

  Maximum operating temperature for standard model pumps must not exceed 130°F (54°C).  Model 

49 max. temperature must not exceed 104ºF (40ºC). The 70 and 211 Series max. temperature must 

not exceed 110ºF (43ºC).

 

7.

  Pump models 188/4188, 189/4189, and 295/4295 nonautomatic pump must run totally submerged 

and CSA certified pumps must be operated submerged with “off - on” level controls.

 

8.

  Pump model 139 must be operated in an upright position. Do not attempt to start pump when tilted 

or laying on its side.

 

9.

  Do not operate a pump in an application where the Total Dynamic Head is less than the minimum 

Total Dynamic Head listed on the Pump Performance Curves.

 10. 

Model 49 is for indoor sump use only.

REFER TO WARRANTY ON PAGE 2.

NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL Standard UL778. 

CSA Certified pumps are certified to CSA Standard C22.2 No. 108.

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

Содержание WD

Страница 1: ...nduit directly to the pump 8 Installation and servicing of electrical circuits and hardware should be performed by a qualified licensed electrician 9 Pump installation and servicing should be performed by a qualified person 10 Risk of electric shock These pumps have not been investigated for use in swimming pool and marine areas 11 According to the state of California Prop 65 this product contains...

Страница 2: ...not attempt to service or otherwise disassemble pump Service must be performed by Zoeller Authorized Service Stations Go to www zoellerpumps com servicestations to find the Authorized Service Station in your area SERVICE CHECKLIST EASY DO S DON T S FOR INSTALLING A SUMP PUMP 1 DO read thoroughly all installation material provided with the pump 2 DO inspect pump for any visible damage caused by shi...

Страница 3: ...SO BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY High Head unit see 3 under Caution on front page Water stream will be visible from this hole during pump run periods 5 Securely tape or clamp power cord to discharge pipe clear of the float mechanism s 6 Use full size discharge pipe 7 Basin must be in accordance with applicable codes and specifications 8 Pump must be level and float mechanism s ...

Страница 4: ...rrect switching of any two power leads other than ground should provide the proper rotation All three phase pumps require motor starting devices with motor overloadprotection SeeFM0486forduplexinstallations Pumps mustbe installed in accordance withtheNationalElectrical Code and all applicable local codes and ordinances Pumps are not to be installed in locations classified as hazardous in accordanc...

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