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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

HAZARDOUS LOCATION PUMP DESCRIPTION

1.  Pumps are constructed of class 30 cast iron with powder coated 

epoxy protection for long life when pumping sewage in submersible 

applications.

2.  Pump motors are available in single and three phase design.  

3.  The Hazardous Location Pump is a single seal design and has seal 

leak probes. Single phase units have an internal thermal overload. 

Three phase pumps have a thermal sensor.  A moisture sensor 

seal fail circuit is incorporated into the control panel required for 

nonautomatic pumps. Moisture sensor indicator panel, 10-1031, is 

recommended but not required for automatic pump models.

4.  Three phase pumps require overload protection in the control panel.

5. 

These pumps are to be repaired by firms approved by 

Zoeller Company and in accordance to Policy # FM0212-3d. Otherwise, 

they are to be returned to the factory for repair.

Note: cCSAus listed pumps are certified to CSA standard C22.2 No 145 

and tested to FM standards 3600, 3615 and 3616 by CSA.

FIELD ASSEMBLED INSTALLATION

1.  Contractor shall furnish all labor, material, equipment and 

incidentals required for installation of hazardous location pump.

2.  Installation and piping instructions are included with the rail system 

and basin instructions.  If pump is being retrofitted to an existing 

rail system, accessory parts may be required.  Consult the factory 

and advise make and model of rail system being used.

3.  All electrical connections including pump to control box and power 

supply to control panels must comply with the “National Electrical 

Code” and applicable local codes. Installation of electrical panels 

and connections should be made by a qualified licensed electrician.

4.  When installing a pump with a check valve, or a rail system with a 

check valve, you must give the pump case time to fill to help prevent 

air lock when lowering the unit into the liquid. The 6404/6405 pump 

case has an air vent located behind the discharge. This air vent is 

across the pump housing mounting surface and must be cleaned 

before each reinstall. An air vent hole (3/16") must be drilled in 

discharge pipe below the check valve to help prevent air lock. 

This drilled hole must be cleaned before each reinstall. After the 

pump is installed, run the unit submerged to assure the pump case 

is filled (Water should come out of 3/16" diameter hole).

GENERAL INFORMATION

PUMP PERFORMANCE CURVE

MODEL X161/X163/X165/X185/X186/X188/X189

3/4” SOLIDS CAPACITY; X191 5/8” SOLIDS CAPACITY

010740

AWG

ohms/ft

Added resistance
25'

50'

18

0.0064

0.16

0.32

16

0.0040

0.10

0.20

14

0.0025

0.06

0.13

12

0.0016

0.04

0.08

Resistance per foot of power cable

Содержание BAX161

Страница 1: ...163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS LOCATION PUMPS Class I Division I Groups C D and Class 1 Zone 1 Groups IIA IIB Gas Areas OR Class II Division I Groups E F G and Zone 20 Dust Areas Model Number ______________ DateCode _______________ Simplex Duplex Job Name __________________________________________ Distributor __________________________________________ Date of Purchase ________...

Страница 2: ...ttomintake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Waterstreamwillbevisiblefromthisholeduringpumprunperiods Thisvent hole should be checked periodically for clogging and cleaned as necessary Trapped air is caused...

Страница 3: ...3450 200 1 60 12 6 6 1 26 8 F 2 0 1 8 JX165 1 3450 200 3 60 7 5 4 8 31 1 M 3 6 3 2 FX165 1 3450 230 3 60 7 4 3 8 29 8 N 5 5 4 7 GX165 1 3450 460 3 60 3 7 2 1 14 9 N 21 8 19 0 BAX165 1 3450 575 3 60 3 0 1 7 10 0 L 38 8 34 5 DX185 1 3450 230 1 60 9 8 5 0 20 1 E EX185 1 3450 230 1 60 9 8 5 0 20 1 E 3 0 2 6 HX185 1 3450 200 1 60 11 5 5 1 26 8 F IX185 1 3450 200 1 60 11 5 5 1 26 8 F 2 0 1 8 JX185 1 345...

Страница 4: ...BAX292 1 2 3450 575 3 60 2 4 1 7 11 3 U 38 0 33 0 DX293 1 3450 230 1 60 10 2 6 6 20 1 E EX293 1 3450 230 1 60 10 2 6 6 20 1 E 3 0 2 6 HX293 1 3450 200 1 60 12 0 7 5 26 8 F IX293 1 3450 200 1 60 12 0 7 5 26 8 F 2 0 1 8 JX293 1 3450 200 3 60 8 2 5 2 31 1 M 3 6 3 2 FX293 1 3450 230 3 60 7 6 5 2 29 8 N 5 5 4 7 GX293 1 3450 460 3 60 4 0 2 6 14 9 N 21 8 19 0 BAX293 1 3450 575 3 60 3 3 2 1 10 0 L 39 2 34...

Страница 5: ...nstructionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comply with the National Electrical Code and applicable local codes Installation of ele...

Страница 6: ... 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 010739 R T O N I AT O 9 7 8 251mm 6 1 4 159mm 26 27 32 68...

Страница 7: ...AILABLE 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 24 15 16 21 1 2 4 29 32 125 mm 6 1 16 154 mm 116 mm 222 mm 165 mm 633 mm 546 mm 4 9 16 116 mm SK2506 5 127 mm 8 9 16 217 mm 6 5 16 160 mm 2 NPT OR 3 NPT FLANGE AVAILABLE 5 127 mm 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 25 3 16 640 mm 21 3 4 552 mm 6 5 16 160 mm SK2507 X280 Series SK1914 6 1 2 165mm 8 3 4 222mm 1 1 2 NPT STANDARD 2 NPT OR 3 NPT ...

Страница 8: ...d or strain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent Nationa...

Страница 9: ...LACK OR WHITE BLACK TRACER BLACK OR WHITE BLACK TRACER MOTOR AUXILIARYWINDING MAINWINDING OVERLOAD YELLOW RED BLUE POWER CORD M1 M1 M2 M2 RED GREEN 3 3 RED BLUE 2 2 1 1 CAPACITOR ORANGE WHITE BLACK 330K OHMS RESISTANCE YELLOW BLACK BLUE BLACK OR WHITE CONNECT RED AND ORANGE LEADS TO OPTIONAL SEAL FAIL PANEL 10 1031 TO ENABLE MOISTURE SENSOR CIRCUIT IF REQUIRED BY LOCAL CODES SINGLE PHASE AUTOMATIC...

Страница 10: ... and switch any two power leads Turn power back on and retest for proper rotation SENSOR WIRES See pages 8 and 9 The power and sensor wires are contained in the same cord The green wire is a ground connection All wires must terminate in the control panel The following should be noted 1 The thermal sensors are normally closed and mounted adjacent to the motor windings If internal temperatures excee...

Страница 11: ...e properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using the manual controls Have a qualified electrician take voltage and current measurements with the pump running...

Страница 12: ...tage thermal overload open impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negativehead dischargelowerthanintakeofpump Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly incoming sewage exceeds capacity of pump Intake clogged with grease or sludge...

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