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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

NOTICE TO INSTALLER:  Instructions must remain with installation.

OWNER’S MANUAL

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 
P R O P E R T Y   D A M A G E ,   R E A D   A N D   F O L L O W   A L L   S A F E T Y  
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.
Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.
Warns of hazards that 

CAN

 cause serious personal 

injury, death or major property damage.
Warns of hazards that 

CAN

 cause personal injury or 

property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO 
PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Table of Contents

REFER TO WARRANTY ON PAGE 2.

 

EFFLUENT

 

SEWAGE

 

X282, X284

 

X292, X293, X294, X295

 

X404, X405

 

X161, X163, X165

 

X185, X186, X188, X189

 X191

ZOELLER HAZARDOUS LOCATION PUMPS

Class I, Division I, Groups C & D and Class 1, Zone 1, Groups IIA & IIB Gas Areas

OR

Class II, Division I, Groups E, F & G and Zone 20, Dust Areas

Model Number:

 

______________

 

 

Date  Code:

 

_______________

 

Simplex

    

 

Duplex

 

Job Name: __________________________________________

Distributor: __________________________________________

Date of Purchase: _________  Zoeller S/O No.: ______________

Contractor: _________________________________________

Date of Installation: ____________________________________

System Readings During Start-up:   Voltage _____ Amps ______ 

Owner’s Information

Safety Instructions .......................................................................... 1

Limited Warranty ............................................................................. 2

Preinstallation Checklist ................................................................. 2

Electrical Data ............................................................................... 3-4

General Information ...................................................................... 5-6

Pump Dimensions ............................................................................. 7

Pump Wiring Instructions ............................................................ 8-9

General Maintenance ..................................................................... 10

Operation ........................................................................................ 11

Service Checklist ........................................................................... 12

FM2298

1020

Supersedes

0220

Certified to CSA Standard

C22.2 No. 145

Tested to FM Standard 

3600 & 3615 & 3616

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO

:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO

:  3649 Cane Run Road  • Louisville, KY  40211-1961

TEL

: (502) 778-2731 • 1 (800) 928-PUMP • 

FAX

: (502) 774-3624

Visit our website:

zoellerpumps.com

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

Содержание BAX161

Страница 1: ...163 X165 X185 X186 X188 X189 X191 ZOELLER HAZARDOUS LOCATION PUMPS Class I Division I Groups C D and Class 1 Zone 1 Groups IIA IIB Gas Areas OR Class II Division I Groups E F G and Zone 20 Dust Areas Model Number ______________ DateCode _______________ Simplex Duplex Job Name __________________________________________ Distributor __________________________________________ Date of Purchase ________...

Страница 2: ...ttomintake design to reduce clogging and seal failures If a check valve is incorporated in the installation a vent hole approx 3 16 must be drilled in the discharge pipe below the check valve and pit cover to purge the unit of trapped air Waterstreamwillbevisiblefromthisholeduringpumprunperiods Thisvent hole should be checked periodically for clogging and cleaned as necessary Trapped air is caused...

Страница 3: ...3450 200 1 60 12 6 6 1 26 8 F 2 0 1 8 JX165 1 3450 200 3 60 7 5 4 8 31 1 M 3 6 3 2 FX165 1 3450 230 3 60 7 4 3 8 29 8 N 5 5 4 7 GX165 1 3450 460 3 60 3 7 2 1 14 9 N 21 8 19 0 BAX165 1 3450 575 3 60 3 0 1 7 10 0 L 38 8 34 5 DX185 1 3450 230 1 60 9 8 5 0 20 1 E EX185 1 3450 230 1 60 9 8 5 0 20 1 E 3 0 2 6 HX185 1 3450 200 1 60 11 5 5 1 26 8 F IX185 1 3450 200 1 60 11 5 5 1 26 8 F 2 0 1 8 JX185 1 345...

Страница 4: ...BAX292 1 2 3450 575 3 60 2 4 1 7 11 3 U 38 0 33 0 DX293 1 3450 230 1 60 10 2 6 6 20 1 E EX293 1 3450 230 1 60 10 2 6 6 20 1 E 3 0 2 6 HX293 1 3450 200 1 60 12 0 7 5 26 8 F IX293 1 3450 200 1 60 12 0 7 5 26 8 F 2 0 1 8 JX293 1 3450 200 3 60 8 2 5 2 31 1 M 3 6 3 2 FX293 1 3450 230 3 60 7 6 5 2 29 8 N 5 5 4 7 GX293 1 3450 460 3 60 4 0 2 6 14 9 N 21 8 19 0 BAX293 1 3450 575 3 60 3 3 2 1 10 0 L 39 2 34...

Страница 5: ...nstructionsareincludedwiththerailsystem and basin instructions If pump is being retrofitted to an existing rail system accessory parts may be required Consult the factory and advise make and model of rail system being used 3 Allelectricalconnectionsincludingpumptocontrolboxandpower supply to control panels must comply with the National Electrical Code and applicable local codes Installation of ele...

Страница 6: ... 6 4 2 0 10 5 10 20 15 20 FLOW PER MINUTE 110 160 240 320 400 30 40 50 60 70 80 100 90 X282 560 480 640 150 130 120 140 X292 170 160 180 X284 80 14 12 10 8 TOTAL DYNAMIC HEAD 25 30 35 40 45 22 20 18 16 50 55 60 65 70 METERS FEET X293 800 X295 210 200 X294 220 75 24 PUMP PERFORMANCE CURVE MODEL X282 X284 X292 X293 X294 X295 2 SOLIDS CAPACITY 010739 R T O N I AT O 9 7 8 251mm 6 1 4 159mm 26 27 32 68...

Страница 7: ...AILABLE 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 24 15 16 21 1 2 4 29 32 125 mm 6 1 16 154 mm 116 mm 222 mm 165 mm 633 mm 546 mm 4 9 16 116 mm SK2506 5 127 mm 8 9 16 217 mm 6 5 16 160 mm 2 NPT OR 3 NPT FLANGE AVAILABLE 5 127 mm 8 9 16 217 mm 1 1 2 NPT CONDUIT CONNECTION 25 3 16 640 mm 21 3 4 552 mm 6 5 16 160 mm SK2507 X280 Series SK1914 6 1 2 165mm 8 3 4 222mm 1 1 2 NPT STANDARD 2 NPT OR 3 NPT ...

Страница 8: ...d or strain relief Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician EXPLOSION PROOF WIRING DIAGRAMS X160 X180 X190 X280 X290 X400 SERIES All installation of controls protection devices and wiring should be done by a qualified licensed electrician All electrical and safety codes should be followed including the most recent Nationa...

Страница 9: ...LACK OR WHITE BLACK TRACER BLACK OR WHITE BLACK TRACER MOTOR AUXILIARYWINDING MAINWINDING OVERLOAD YELLOW RED BLUE POWER CORD M1 M1 M2 M2 RED GREEN 3 3 RED BLUE 2 2 1 1 CAPACITOR ORANGE WHITE BLACK 330K OHMS RESISTANCE YELLOW BLACK BLUE BLACK OR WHITE CONNECT RED AND ORANGE LEADS TO OPTIONAL SEAL FAIL PANEL 10 1031 TO ENABLE MOISTURE SENSOR CIRCUIT IF REQUIRED BY LOCAL CODES SINGLE PHASE AUTOMATIC...

Страница 10: ... and switch any two power leads Turn power back on and retest for proper rotation SENSOR WIRES See pages 8 and 9 The power and sensor wires are contained in the same cord The green wire is a ground connection All wires must terminate in the control panel The following should be noted 1 The thermal sensors are normally closed and mounted adjacent to the motor windings If internal temperatures excee...

Страница 11: ...e properly sealed After installing the pump into the containment area with adequate submergence open the discharge valve fully Start the unit using manual controls If flow is appreciably less than rated performance pump may be air locked To expel trapped air jog the unit several times using the manual controls Have a qualified electrician take voltage and current measurements with the pump running...

Страница 12: ...tage thermal overload open impeller clogged float switch held down or defective incorrect wiring in control panel water in cap assembly Incorrect voltage impeller blocked negativehead dischargelowerthanintakeofpump Pump runs continuously at low water level Low oil level in motor shell Air lock debris under float assembly incoming sewage exceeds capacity of pump Intake clogged with grease or sludge...

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