3
The DC controller is equipped with a 10 amp charger for maintaining the battery in a ready state and recharging the battery after use when AC power
is restored. Time for recharge depends upon the amount of power consumed by the pumping cycle during the AC power interruption. The pump may
go back to the ready run position in a very short period of time. A completely drained battery may require up to 24 hours for full recharge. If after 24
hours of charging the battery has not reached 6 volts, the alarm will sound and not reset until the battery is brought up to a voltage of 6.5-7.0 volts.
© Copyright 2013 Zoeller Co. All rights reserved.
MODELS:
507-C
507-D
507-E
ITEM DESCRIPTION
QTY
4/96
thru
10/05
11/05
thru
9/11
10/11
thru
Current
1
DC backup pump
1
010475
017198
017198
2
Plastic battery box
1
10-0764
10-0764
10-0764
3
DC control charger with terminals
1
011323
011323
011323
4
“Off”/”On” float switch
1
017197
017197
017197
5
1½" x 5" long PVC pipe nipple
1
005639
N/A
N/A
6
Check valve
(2) REV C - (1) REV D
005636
005636
019768
7
Reducer hose coupling and clamp
1
30-0188
N/A
N/A
8
1¼" x 1" PVC reducer fitting
1
005642
N/A
N/A
9
1" pipe to hose adapter elbow
1
005643
N/A
N/A
10
1" hose coupling and two clamps
1
005703
N/A
N/A
11
1½" PVC pipe tee
1
005645
005645
005645
12
1½" 90 degree PVC pipe elbow
1
005644
N/A
N/A
13
1¼" x 1¼" PVC coupling
1
009129
N/A
N/A
14
Pump mounting kit, includes brkt, S.S. worm drive clamp, two #10-
24 screws and washers.
1
005704
N/A
N/A
15
Cable tie
1
005868
N/A
N/A
16
Anchors, wall
2
009691
009691
009691
17
Bracket, control mounting
1
007779
007779
007779
18
1½" x 1½" PVC coupling
1
N/A
009746
N/A
CHECKLIST
PERFORMANCE
The DC emergency pump system requires a good quality, 12 volt battery to obtain maximum pumping time during a power outage. A deep-cycle, 12
volt, 105 amp-hour marine battery or larger is recommended and will provide approximately 7½ hours of continuous pumping time in a sump pump
installation with 8' of head pressure. In most installations the pump runs intermittently and the battery life is extended accordingly. Batteries with top
terminals are recommended for ease of installation. These batteries contain acid and proper precaution must be taken when handling. Maximum battery
size 12½" Length x 7" Width x 9½" Height.
BATTERY SELECTION
Discharge
Feet of Head
5
10
15
17.5
Flow
Gal. per min.
23
15
5
Shut-off
Head
The DC pump performance with fully charged 12V battery
The DC emergency pump is designed as a backup to your primary sump pump during unexpected power outages or primary pump failure. The
DC pump, electronic controls and all the parts required for installation are included except the battery which is supplied by the user. The system
is designed for installation in sumps with minimum of 18" diameter and 24" deep. For 18" x 22" applications, consult factory.
DESCRIPTION
TROUBLESHOOTING INFORMATION,
continued
7. Water level stays high. DC Pump continues to run.
(a) Battery is low.
(b) If power has been restored and water in sump remains high check
primary pump. Service if required.
(c) After several hours the battery will be restored to full charge.
8. Alarm sounds during battery recharge cycle.
(a) Push alarm reset (max. 3 times). If condition persists, replace battery.
(b) To silence alarm if alarm will not reset, unplug the charger from
115V wall outlet, then disconnect the black lead from charger on
negative (-) battery post. Check battery. Replace if necessary.
Reconnect and refer to Installation (step 14).