background image

1

© Copyright 2018 Zoeller

®

 Co. All rights reserved.

SECTION: Z4.10.305

ZM2609

0318

Supersedes

0615

NOTICE TO INSTALLER:  Instructions must remain with installation.

Model Number:

 ______________ 

 Date Code:

 _______________

  Simplex    

 

Duplex 

  Packaged System 

  Field Assembled System 

Job Name: ____________________________________________
Distributor:

 ____________________________________________

Date of Purchase:

 _________

  Zoeller S/O No.:

 ______________

Contractor:

 ____________________________________________

Date of Installation:

 ____________________________________

System Readings During Start-up:   Voltage

 _____

 Amps 

______

 

OWNER’S MANUAL

MODELS 7011, 7012 & 7013 SUBMERSIBLE GRINDER UNITS

aid in the ownership of a Zoeller submersible wastewater 

product.  Please read and review this manual before installing 

the product.  Follow the steps in this manual for a proper start-

up.  Many items contained within, when followed correctly, 

will not only ensure a long and problem-free life for the pump, 

but also save time and money during installation.  Reference 

ZM2634 for model 7011, ZM2635 for model 7012 and ZM2636 

for model 7013 replacement parts.  Should further assistance 

be necessary please call our Technical Service Department at 

1-800-928-PUMP (7867).

Owner’s Information

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

PUMPS WITH THE “UL” MARK AND PUMPS WITH THE “US” 

MARK ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED 

PUMPS ARE CERTIFIED TO CSA STANDARD C22.2 NO. 108.

CAUTION

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty and Application ..............................................2
Preinstallation Checklist ..............................................................3
General Information .....................................................................4
Pump Wiring Instructions ............................................................5
Typical Indoor Prepackaged System ..........................................6
Indoor Prepackaged Installation Instructions ...........................7
Typical Outdoor Prepackaged System .......................................8
Outdoor Prepackaged Installation Instructions ........................9
Operation .....................................................................................10
Cutter Maintenance .................................................................... 11
Service Checklist ........................................................................12

REFER TO WARRANTY ON PAGE 2.

 

Congratulations on the purchase of a Zoeller submersible 

grinder pump.  For over seventy years the name Zoeller has 

represented the standard for submersible dewatering and 

sewage pumps.  The same high quality workmanship and easy 

maintenance design has been incorporated into this line of 

heavy-duty submersible grinder pumps.  This Zoeller pump will 

provide years of trouble-free service when installed according 

to the manufacturer’s recommendations.

  This manual incorporates the installation, operation, 

maintenance, and service instructions into one document to 

P/N 151086

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our web site:

zoellerengprod.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Содержание BA7011

Страница 1: ...LL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY...

Страница 2: ... warranty does not apply to and there shall be no warranty for any material or product that has been disassembled without prior approval ofManufacturer subjectedtomisuse misapplication neglect alteration accidentoractofGod thathasnotbeeninstalled operatedormaintained inaccordancewithManufacturer sinstallationinstructions thathasbeen exposed to outside substances including but not limited to the fo...

Страница 3: ... that float control switches will not hang up on the grinder pump or other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuild up which may interfere with the ON or OFF...

Страница 4: ...em installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician AULListed potting kit P N 10 2350 i...

Страница 5: ...ectrical shock Do not remove the power supply cord and strain relief or connect conduit directly to pump Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician FIGURE 2 LEAD IDENTIFICATION WIRING DIAGRAM SINGLE PHASE 2 BHP MODEL 7011 SK1367 009048 THREE PHASE MODELS 7011 7012 7013 FIGURE 4 FIGURE 3 L1 START RELAY START CAPACITOR GREEN ...

Страница 6: ...d All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc Indoor Prepackaged System FIGURE 5 SK1695 36 48 60 24 NOMINAL ...

Страница 7: ...ly 5 Dig a hole for the basin The basin should be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation in...

Страница 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Страница 9: ...in the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compactedandleveled Setbasininhole Ensuretheremovable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basin installation...

Страница 10: ...talled Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate submerge...

Страница 11: ...the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service partsorresurfacedbygrinding Resurfacingisaccomplished by surface grinding both disc and star cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the f...

Страница 12: ...ring insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to the pump prior to removal Grinder pumps contain oil which becomes pressurized and hot under operating conditions Allow 2 1 2 hours after shut down before servicing pump Condition Common Causes A Pump ...

Отзывы: