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© Copyright 2019 Zoeller

®

 Co. All rights reserved.

  

Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

  

RISK OF ELECTRICAL SHOCK

  Do not remove power supply cord and strain relief or connect conduit directly to the pump.

                 

CAUTION

 Power cords, sensor cords, and float cords all must be sealed to prevent gases from the basin entering the control panel.

INSTRUCTIONS FOR CHECKING ROTATION OF THREE PHASE UNITS

It is very important that these units be connected for proper rotation. Since no rotating parts are visible without removing the pump 

from the pit, the rotation on 3 phase units should be checked before installation into the pit as follows:

After the proper electrical connections are made, momentarily energize the pump observing the direction of kick back due to 
starting torque. The rotation is correct if the kick back is in the opposite direction of the rotation arrow. If the rotation is not 

correct, disconnect power and switch any two power leads. Turn power back on and retest for proper rotation. If uncertain, the 

pump will draw the fewest amps when rotating in the proper direction. Directional arrows are also found on the pump housing.

MOISTURE SENSORS (OPTIONAL FEATURE)

(1)  Pumps with moisture sensors will have a separate small diameter sensor cord in addition to the power cord.
(2)  Sensor cord conductor wires are connected to sensor probes in the lower seal cavity and cap assembly. The conductor 

wires are terminated in the control panel for activating an indicator light when moisture is present in the lower seal cavity, 

motor cavity or cord cap assembly.

(3)  When the moisture indicator light is activated the pump should be serviced within 30 days to avoid damage to the motor 

and bearings.

(4)   Oil in the motor housing and lower seal cavity should be checked when pump is serviced. If oil from the motor housing 

contains water or other contamination, both seals should be replaced during maintenance. Always replace with new factory 

recommended oil and service parts. All warranty repairs must be made by Zoeller Authorized Service Stations.

(5)   On existing applications where the control panel only has one moisture sensor hookup per pump, one moisture sensor lead 

from the pump should be hooked to the moisture sensor lead in the panel, the other moisture sensor lead from the pump 

should be hooked to ground to complete the circuit.

(6)  The moisture sensor circuit can be checked for continuity (complete circuit) with a (Volt-OHM-Meter). Set the VOM to read 

resistance and connect the VOM leads to the sensor cord black and white wires. The VOM should read approximately 330k 

Ohms when the pump is moisture free. Resistance readings significantly lower indicates that moisture has entered into 

the pump assembly. If VOM reading is open, a problem exists with moisture sensor circuit.  Check resistance between the 

green ground conductor of the pump power cord and the sensor cord black and white wires where the resistance reading 

should indicate an open circuit.  If VOM reading returns a reading other than open, then a problem exists and the pump 

should be taken to a Zoeller Authorized Service Station. 

PUMPS WITHOUT MOISTURE SENSORS

(1)  Double seal pumps offer additional motor protection, but sensor probes are optional.
(2)  Pumps without sensor probes should be inspected on a periodic preventative maintenance schedule.
(3)  The oil in the motor housing and lower seal cavity should be checked when pump is serviced. If oil contains water or other 

contaminations, both seals and oil should be replaced during maintenance. Always replace with new factory recommended 

oil and service parts. All warranty repairs must be made by Zoeller Authorized Service Stations.

CONTROL PANELS

These pumps are nonautomatic. They require a control panel. A motor starter circuit, control circuit, and alarm circuit within 
the panel are 

standard features. Outdoor enclosures and alternating relays are often required. Variable level float switches are 

the most common level sensing device. The following should be noted:

3 phase pumps require overload protection in panel. Use with approved motor control that matches motor input in full load amperes with 
overload element(s) selected or adjusted in accordance with control instructions.

PUMP WIRING INSTRUCTIONS

Содержание 6155

Страница 1: ...GE 6267 6282 6284 6292 6293 6294 6295 6404 6405 6155 6161 6163 6165 6185 6186 6188 6189 Commercial Duty Pumps Model Number ______________ DateCode _______________ Simplex Duplex Job Name ____________________________________________ Distributor ____________________________________________ Date of Purchase _________ Zoeller S O No ______________ Contractor ___________________________________________...

Страница 2: ...e These materials should be retained for future reference 1 Make certain that the receptacle is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection end were to fa...

Страница 3: ...2 9 G6189 2 3450 460 3 60 6 0 2 8 19 7 J 13 5 11 7 BA6189 2 3450 575 3 60 5 8 2 1 15 9 J 20 8 18 1 N6267 1 2 1725 115 1 60 10 4 6 8 25 0 G 2 5 1 7 E6267 1 2 1725 230 1 60 5 8 3 6 12 5 G 8 1 7 1 I6267 1 2 1725 200 208 1 60 6 2 4 2 21 0 K 6 4 5 2 J6267 1 2 1725 200 208 3 60 2 6 1 9 8 3 G 14 7 13 1 F6267 1 2 1725 230 3 60 2 6 2 0 7 1 G 18 6 16 2 G6267 1 2 1725 460 3 60 1 5 1 1 5 1 K 49 0 43 0 N6282 1...

Страница 4: ...e cover 1 Electrical wiring and protection must be in accordance with National Electrical Code and any other applicable state and local electrical requirements 2 Install proper Zoeller unicheck combination union and check valve preferably just above the basin to allow easy removal of the pump for cleaning or repair On sewage effluent or dewatering if high head or below cover installation is requir...

Страница 5: ...arranty repairs must be made by Zoeller Authorized Service Stations 5 On existing applications where the control panel only has one moisture sensor hookup per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 The moisture sensor circuit can be checke...

Страница 6: ...TIC SINGLE PHASE OPTIONAL 330K OHMS RESISTANCE BEFORE 6 2000 N O BROWN 011348 NONAUTOMATIC SINGLE PHASE These pumps are nonautomatic They typically require a control panel A motor starter circuit control circuit and alarm circuit within the panel are standard features Outdoor enclosures and alternating relays are often required Variable level float switches are the most common level sensing device...

Страница 7: ...re properly sealed Motor overload protection is set in the panel After installing the pump into the containment area with adequate submergence open the shut off valve fully Start theunitusingmanualcontrols Ifflowisappreciablylessthan ratedperformance pumpmaybeairlocked Toexpeltrapped air jog the unit several times using the manual controls Have a qualified electrician take voltage and current meas...

Страница 8: ...tivated it s indicating that moisture is present and the pump should be removed and serviced in order to avoid damage to the motor SERVICE CHECKLIST Condition A Pump will not start or run B Motor overheats and trips overload C Pump will not shut off D Pump operates but delivers little or no water E Pump starts and stops too often F Red beacon comes on at control panel G Grease and solids accumulat...

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