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         COMMON 

CAUSES

B.  Motor overheats and trips overload or blows fuse.

 

-  Incorrect Voltage

 

-  Unbalanced power source

 

-  Incorrect motor rotation

 

-  Negative or low head

 

-  Excessive water temperature

 

-  Impeller or seal mechanically bound

 

-  Defective capacitor or relay

 

-  Motor shorted

 

-  Lost one line in a Three Phase unit

C.   Pumps starts and stops too often.

 

- Check valve stuck open

 

-  Level controls out of adjustment

 

-  Temperature sensor tripping

 

- Thermal overload switch out of

 

  adjustment or defective

 

- Pit too small

D.

 

 Pump will not shut off.

 

-  Debris under float switch

 

-  Float travel obstructed

 

-  Defective or damaged float switch

 

-  Magnetic starter contacts shorted

 

-  Air lock - check vent hole

E.

 

Pump operates but delivers little or no water.

 

-  Check for plugged Pump housing, discharge

 

  pipe or sticking check valve

 

-  Vent hole clogged or not drilled

 

-  Discharge head exceeds pumps capacity

 

-  Low or incorrect voltage

 

-  Incorrect motor rotation

 

-  Defective capacitor

F.

 

  Drop in head and/or capacity after a period or use.

 

-  Increase Pipe Friction

 

-  Clogged line or check valve

 

-  Abrasive material & chemical,

 

  deteriorated impeller and pump housing

If the above check list does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump.

Service Checklist & Trouble Shooting

  

ELECTRICAL PRECAUTIONS  

Before servicing a pump, always shut off the main power breaker to the panel and then 

disconnect the pump - making sure you are wearing insulated protective sole shoes and are not standing in water. Under flooded condi-

tions, contact your local electric company or a qualified licensed electrician for disconnecting electrical service prior to pump removal. 

 Submersible pumps contain oils which become pressurized and hot under operating conditions - 

allow 2½ hours after

disconnecting before attempting service.

CONDITION

A.  Pump will not start or run.

Steps

Check Voltage At

If No Voltage

If Voltage

No. 1

Line terminals in pump's

control panel

L

1

 - L

2

 - L

3

 (3 Phase).

Check Disconnect switch, line fuse, and/

or circuit breakers in power supply circuit.

Proceed to No. 2.

No. 2

Pump motor terminals in

pump’s control panel 

T

1

 - T

2

 - T

3.

Check for control circuit voltage.

 

Check 

out magnetic starter contacts, thermal 

overloads, and float switches.

Check starting relay and capacitor (1 phase 

units). Check pump for ground, and binding 

impeller.

© Copyright 2014 Zoeller Co. All rights reserved.

Содержание 61 HD Series

Страница 1: ...is symbol on the pump or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICAT...

Страница 2: ...2 Copyright 2016 Zoeller Co All rights reserved ZEPA0479 19 18 15 17 1 16 5 14 13 12 10 6 1 2 9 11 8 3 1 4 2 22 23 21 2 31 18 24 25 29 26 30 7 3 31 32 3 20 27 28 33 ...

Страница 3: ...older for BOM note moisture sensor wire must be installed if applicable 13 BEARING UPPER 1 010069 14 ROTOR 1 see job folder for BOM 15 KEY IMPELLER 1 006487 16 BEARING LOWER 1 008225 1 Phase 011190 3 Phase 17 MOISTURE SENSORS PLUGS 1 015261 moisture sensor wire kit 18 SEAL MTR HSG SEAL RETAINER 2 011158 standard buna see job folder 19 ADAPTER HOUSING 1 011153 20 ROTARY SEAL UPPER 1 006510 standard...

Страница 4: ...g the power and sensor cord assembly 6 1 Complete section A 2 Remove the four screws 2 and lock washers 3 that secure the cover 4 to the motor housing 12 3 Pry the cover 4 off using two pry bars 4 Remove the power and sensor cord lead connections from the through wall terminals 10 and 11 in motor housing 12 Set cover and cord assembly aside 5 Remove seal ring 9 from the cover and inspect for damag...

Страница 5: ...talling cord and cover assembly NOTE The cord s will come from the factory as a cord s and clamp assembly 6 The assembly consist of the power cord the sensor cord if applicable the wire terminals the clamp and the potting compound between the cords and clamp 1 Unroll the cords of the cord and clamp assembly 6 and slide the cord seal 5 down the cords to the clamp 2 From the inside of the cover 4 pl...

Страница 6: ...pressure of the air sup ply should be set at approximately 9 psi Submerge the pump in clear water watching for small air bubbles around square ring seals rotary seal cord connection and oil fill plugs NOTE Make certain that the pump is placed in the water so that no areas are present that would trap air such as the cavity around the lower rotary seal not allowing the bubbles to rise to the water s...

Страница 7: ...S RESISTANCE BEFORE 6 2000 NORMALLY OPEN Wiring Diagrams B00488 B00487 3 PHASE 61 HD SERIES SINGLE PHASE 61 HD SERIES WIRING COMPONENT LAYOUT SINGLE PHASE MODELS 6120 6121 USING SUPCO PR90 RELAY BEFORE 10 1 07 ZEPA0477A OPTIONAL OPTIONAL ZEPA0537 WIRING COMPONENT LAYOUT SINGLE PHASE MODELS 6111 6122 6123 6124 AND 6120 6121 USING GE RELAY AFTER 10 1 07 2 4 1 6 5 WHITE PUMP START MAIN BLACK L2 WHITE...

Страница 8: ...ller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting ELECTRICAL PRECAUTIONS Before servicing a pump always shut off the main power breaker to the panel and then disconnect the pump making sure you are wearing insulated protective sole shoes and are not standing in wa...

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