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SECTION: Z2.10.210

ZM1760

0416

Supersedes

0214

 

Since 1939 the name Zoeller has represented the standard for 

submersible dewatering and sewage pumps. The same high quality 
workmanship and easy maintenance design has been incorporated into 
this line of heavy-duty solids-handling submersible sewage pumps. 
 

This manual incorporates the parts list and repair instructions into 

one document to aid in the ownership of a Zoeller submersible non-clog 
wastewater product. Please read and review this manual before repair-

Storage of six months or less will not damage the submersible pump.  

However, to ensure the best possible protection, the following is 

advised:

  Store pump inside whenever possible or cover with some type  

  of protective covering.

 

• 

Tape or seal in plastic bag the terminal ends of wire leads.

• 

Spray coat unpainted surfaces with rust-inhibiting oil.

• 

See ZM1759 Owner’s Manual before start-up.

REPAIR MANUAL

61 HD SERIES HEAVY DUTY SOLIDS HANDLING PUMPS

Table of Contents

Safety Instructions .......................................................................1
Replacement Parts List  ............................................................2-3
Disassembly Procedures .............................................................4
Assembly Procedures ...............................................................5-6
Pump Wiring Diagrams ................................................................7
Service Checklist ..........................................................................8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Short Term Storage

PLEASE FURNISH THE FOLLOWING INFORMATION:

•  Model Number

•  Part Number of Pump

•  Serial Number

•  System Voltage

•  Replacement Part Number and Description.(refer to pages 2 & 3)

To Order Replacement Parts

© Copyright 2016 Zoeller

®

 Co. All rights reserved.

ing the product. Follow the steps and procedures listed on ZM1074 
for a proper start-up upon installation. Many items contained within, 
when followed correctly, will not only ensure a long and problem-free 
life for the pump, but also save time and money during installation. 
Reference ZM1759 for owner’s manual on 61 HD Series Pumps. 
Should further assistance be necessary please call our Technical 
Service Department at 1-800-928-PUMP (7867).

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our web site:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Содержание 61 HD Series

Страница 1: ...is symbol on the pump or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICAT...

Страница 2: ...2 Copyright 2016 Zoeller Co All rights reserved ZEPA0479 19 18 15 17 1 16 5 14 13 12 10 6 1 2 9 11 8 3 1 4 2 22 23 21 2 31 18 24 25 29 26 30 7 3 31 32 3 20 27 28 33 ...

Страница 3: ...older for BOM note moisture sensor wire must be installed if applicable 13 BEARING UPPER 1 010069 14 ROTOR 1 see job folder for BOM 15 KEY IMPELLER 1 006487 16 BEARING LOWER 1 008225 1 Phase 011190 3 Phase 17 MOISTURE SENSORS PLUGS 1 015261 moisture sensor wire kit 18 SEAL MTR HSG SEAL RETAINER 2 011158 standard buna see job folder 19 ADAPTER HOUSING 1 011153 20 ROTARY SEAL UPPER 1 006510 standard...

Страница 4: ...g the power and sensor cord assembly 6 1 Complete section A 2 Remove the four screws 2 and lock washers 3 that secure the cover 4 to the motor housing 12 3 Pry the cover 4 off using two pry bars 4 Remove the power and sensor cord lead connections from the through wall terminals 10 and 11 in motor housing 12 Set cover and cord assembly aside 5 Remove seal ring 9 from the cover and inspect for damag...

Страница 5: ...talling cord and cover assembly NOTE The cord s will come from the factory as a cord s and clamp assembly 6 The assembly consist of the power cord the sensor cord if applicable the wire terminals the clamp and the potting compound between the cords and clamp 1 Unroll the cords of the cord and clamp assembly 6 and slide the cord seal 5 down the cords to the clamp 2 From the inside of the cover 4 pl...

Страница 6: ...pressure of the air sup ply should be set at approximately 9 psi Submerge the pump in clear water watching for small air bubbles around square ring seals rotary seal cord connection and oil fill plugs NOTE Make certain that the pump is placed in the water so that no areas are present that would trap air such as the cavity around the lower rotary seal not allowing the bubbles to rise to the water s...

Страница 7: ...S RESISTANCE BEFORE 6 2000 NORMALLY OPEN Wiring Diagrams B00488 B00487 3 PHASE 61 HD SERIES SINGLE PHASE 61 HD SERIES WIRING COMPONENT LAYOUT SINGLE PHASE MODELS 6120 6121 USING SUPCO PR90 RELAY BEFORE 10 1 07 ZEPA0477A OPTIONAL OPTIONAL ZEPA0537 WIRING COMPONENT LAYOUT SINGLE PHASE MODELS 6111 6122 6123 6124 AND 6120 6121 USING GE RELAY AFTER 10 1 07 2 4 1 6 5 WHITE PUMP START MAIN BLACK L2 WHITE...

Страница 8: ...ller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting ELECTRICAL PRECAUTIONS Before servicing a pump always shut off the main power breaker to the panel and then disconnect the pump making sure you are wearing insulated protective sole shoes and are not standing in wa...

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