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87100 v1.12 09.22 FlushMaster

Cleaning

Keep the two slot openings in the face of the sensor clear of dirt.
Never clean the case with strong or abrasive cleaners.
Wipe with a soft cloth, warm water and dish washing liquid.
Never hose or spray any part of the flushing system. 
Where the Zip FlushMaster is powered by a long life lithium 
battery a life of up to three years can be anticipated depending on 
frequency of activation. 
However to avoid the inconvenience associated with any 
malfunction of the flushing system, it is recommended that both 
the battery and the latching valve diaphragm be replaced annually. 
Where the optional power pack is fitted, the power must be 
turned off at the power point before any form of maintenance is 
attempted. 

Battery Replacement

Remove protective cover from sensor housing, locate battery 
holder.
Remove cover from battery holder and remove existing battery.
Replace existing battery with lithium cell type CRP2 / 223A only. ( 
Zip product code 90098 ).
Replace cover on battery holder and replace cover on sensor 
housing.

Valve Diaphragm Replacement

Isolate water supply.
Remove fixing clip on top of latching valve coil by levering up clip 
with screw driver and clicking back until clip releases from shaft.
Lift coil, spring clip and spacer from latching valve shaft.
Carefully undo the 4 screws retaining the valve housing. When 
the last screw is about to be released, grip the valve body and top 
section as it is spring loaded.
Carefully separate the top section containing the spring and 
plunger from the lower body. The diaphragm should now be 
visible. Lift it out of position.
Remove the centre plastic piece from the rubber diaphragm. Fit 
the new diaphragm to the plastic centre. Replace it in the same 
orientation.
Re-assemble in the reverse of above. Note the position of all parts 
in the diaphragm for correct assembly. To order, quote Zip part 
number 90279 diaphragm Kit.

Replacement 

rubber for 

diaphragm

Maintenance

Содержание FlushMaster 40090

Страница 1: ...87100 v1 12 09 22 FlushMaster Page 1 of 12 Installation instructions user manual Zip FlushMaster Surface mounted sensor Water saver urinal flushing system Product code 40090 ...

Страница 2: ... timing using Fill Time Button 9 7 Complete installation 9 Maintenance 10 Cleaning 10 Battery Replacement 10 Valve Diaphragm Replacement 10 Troubleshooting 11 Read all instructions before attempting to install this system Never attempt to install this system without reading all instructions Designed for indoor use only Do not expose to the elements of nature All plumbing connections must be made i...

Страница 3: ... and brass fittings with Restrictaflow Spares and accessories 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaster Cistern Autosyphon 1 50 inch BSP 38 mm 99024 Zip FlushMaster Direct Injection Airbreak 1 00 inch BSP 25 mm 99025 Zip FlushMaster Direct Injection Airbreak 1 25 inch BSP 32 mm 99026 Zip FlushMast...

Страница 4: ...apacity Single stall Twin stall Single trough Maximum trough length 600 mm Single trough 1 5 to 2 5 litre discharge capacity Single trough 3 0 to 5 0 litre discharge capacity Single trough 4 0 to 7 5 litre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Installation 1 Set up water discharge Twin trough Maximum trough length 1200 mm ...

Страница 5: ...each cistern as equal in length as possible If this is not practical fit a flow restrictor of equal rating at the entry to each cistern Remove the existing filling mechanism from the cistern including the float and aspirin washer to permit unrestricted inlet of the water The flow of water into the cistern is controlled by the latching valve Remove the existing manual flushing mechanism from the ci...

Страница 6: ... the sensor to the latching valve is visible shield it with conduit Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the system test mode see page 8 Typical Installation with Surface Mounted Sensor Model WS002 One or two stalls 3600 mm 2400 mm 1200 mm Two or three stalls 500 mm Ceiling Sensor Sensor S...

Страница 7: ...remove the valve output connector on the circuit board by lifting it directly upwards Hold the connector so that the fixing screws are facing you Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the connector back into the socket on the circuit board positioned so screws face towards the centre of the boa...

Страница 8: ... section otherwise you may reset the timing using the switches Delay time valve closed The delay time is set with any combination of the four switches turned ON The minimum flush delay is 45 seconds all switches OFF maximum flush delay is 15 minutes all switches on 1 2 4 8 minutes Setting a short flush delay will reduce the life of the battery Valve open time The valve open or flush and fill time ...

Страница 9: ...except while the valve is open To set the valve open flush fill time Press the Fill Time Button until the Fill LED lights up Press the Fill Time Button again to make the Fill LED pulse every second Wait for the desired valve open time to allow the cistern to fill and flush then press the Fill Time Button again to set the Fill Time If the Fill Time Button is not pressed again the timer will be set ...

Страница 10: ... and remove existing battery Replace existing battery with lithium cell type CRP2 223A only Zip product code 90098 Replace cover on battery holder and replace cover on sensor housing Valve Diaphragm Replacement Isolate water supply Remove fixing clip on top of latching valve coil by levering up clip with screw driver and clicking back until clip releases from shaft Lift coil spring clip and spacer...

Страница 11: ...shes for only 35 seconds at a time Sensor timers set to test mode and latching valve cable wires crossed Reset sensor timer switches and uncross latching valve wire connection Cistern fills or direct inject flushes continually except for time set as duration on period Sensor cable wires crossed Uncross latching wire connection Cistern continues to fill during and after having just flushed Sensor d...

Страница 12: ...lications are pending As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods 2020 Zip Heaters Aust Pty Ltd Zip Water ABN 46 000 578 727 67 77 Allingham Street Condell Park NSW 2200 Australia Postal Locked Bag 80 Bankstown 1885 zipwater com P...

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