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801314UK - G4 Boiling chilled commercial installation instructions - June 2016 - V2.04

Major components and accessories

Accessories

Description

Booster

(inc. connection

hoses)

ZT011

Scale filter

installation kit

*ZT200G4

**ZT300G4

Filter not included.

Font Arc / Cube,

93441UK***

Font Classic / Elite

90915UK***

Replacement

internal 0.2 micron

filter

ZT402

Disabled lever kit

SP91560

(Classic HydroTap

)

Mixer upgrade***

SP91546 Classic

SP93413 Arc

SP93414 Cube

All-in-One

upgrade***

SP93332 (vented)

SP93331 (mains)

Recommended

water block

HE45004

Parts supplied

Description

Tap options

1 x HydroTap

Classic

Elite or

Arc / Cube

(inc. Tube kit)

1 x All-in-One

HydroTap

Mains or Vented

1 x Mixer tap

Classic, Arc or Cube

Command-Centre

and components

Duct kit

1 x Exhaust duct

1 x Mounting plate

2 x Outlet vent

1 x Inlet vent

1 x

Command-Centre

with air and water

filters

1 x Mains water

connection hose

1 x Booster inc.

connection hoses

(supplied with

240 models)

1 x Installation

fittings (supplied

with vented mixer

tap models)

1 x User guide and

1 x Quick start

guide

1 x Installation

instruction

801599 - HydroTap User Guide - Nov 2013 UK - V1.05

Page 1 of 20

ZIP HydroTap

User Guide

•

Tap Operation...................(Pages 2-5)

•

LCD Screen & Menu .......(Pages 6-18)

•

Maintenance.................... (Pages 18-20)

•

Date of Installation.........

Affix Model Number Label

Here

801599

BC160/125G4

BC240/175G4

BCH160/125G4

BCH240/175G4

AV160/125G4

AN160/125G4

AV240/175G4

AN240/175G4

801600 - Zip Quick Start Guide - October 2013 - V1.06

Parts Supplied

Description

Parts Supplied

Description

1 off

Hydrotap Tap

and hoses

Duct kit

1x Air Duct

1 x Mounting

plate

1 off

Undersink Unit

with air and water-

filter

Vent kit

1 x Kickboard

louvre

1 x Door vent

louvre

1 x front vent grill

1 x Restrictaflow

valve and Tee

piece for Mixer

Taps

1 off

HydroTap

Booster heater

and hoses

(Supplied with

240/175 models)

1 off Mains water

connection hose

QUICK START GUIDE

Note: This quick start guide must be read in conjunction with

the main installation and user instructions

•

Before proceeding, read the installation and user instructions

•

Check all the components are present and correct.

•

Check that you have all the necessary tools

•

Ensure the underbench can support the product weight when full of water,

(Check the specifications in the main book and allow an extra 5-8kg when full. )

Before installing ensure the following have been provided at

the installation site:

•

Sufficient space in the cupboard to install all of the undersink units in accordance

with these Installation Instructions. Refer to technical specification for dimensions. If

required, make allowance for a booster heater. (Refer to the main book, for detailed

installation instructions).

•

A potable water supply connection with isolating valve inside the cupboard within

reach of the flexible braided hose and positioned so that the connection point and the

stop cock will not be obstructed when all the undersink units are installed.

•

For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be

required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be

required. (One GPO is for the Zip HydroTap and the other for the Booster heater).

NOTE: Check the cable lengths and outlet positions before proceeding.

•

A potable cold water supply with a minimum working pressure of 172kPa and a

maximum working pressure of 700kPa connected via an isolation valve.

•

For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.

•

The undersink appliances must be mounted in upright positions as shown in the

diagrams.

IMPORTANT!

Do not proceed with the installation if these

requirements are not met.

STEP 1-

Prepare and fit the Taps

Hole positioning:

Position the tap such that it dispenses into

the sink bowl with ample clearance for a cup or tea pot. Alternatively,

the tap could be mounted away from the sink using a Zip Font, avail-

able as an accessory.

Apply a light smearing of silicon sealant

on the underside of the upper spacer to

ensure a watertight ﬁ t.

For HydroTap and Mixer taps

cut a 35mm hole in the bench / sink top.

BENCH TOP

Ø35mm

HydroTap Tap

Mixer Tap

4-in-1

(If required)

NUT

LOWER RUBBER

WASHER

UPPER

RUBBER

WASHER

BRAIDED

HOSE x 3

UPPER RUB-

BER WASHER

LOWER RUB-

BER WASHER

WASHER

NUT

White Hose

Ext. Mains

Blue band

Mixer IN

Red band

Mixer Out

O-RING

BASE

BLOCK

SPIDER

BASE

BLOCK

NUT

USB

CABLE

ALL

THREAD

ROD

NOTE: feed each of

the tubes and elec-

trical cable evenly in

between the legs of

the BASE BLOCK

SPIDER.

All-In-One Tap

(If required)

For AIO mains and vented Taps

Cut a 50mm hole in the bench / sink top.

NOTE: make sure the tap location will allow the nozzle to drain into the sink.

SINK TOP

50mm

ALL THREAD

ROD

STAINLESS

STEEL

WASHER

SPIDER

CLAMP

NUT

BLACK

PLASTIC

SPACER

NOTE: feed each of the three tubes and

electrical cable evenly in between the legs of

the SPIDER CLAMP when installing.

Fit the

STAINLESS STEEL

WASHER,

SPIDER CLAMP,

AND 6mm NUT.

6mm

NUT

SPIDER

CLAMP

Stainless

washer

Black plastic

spacer

35mm dia hole

Sink

O-RING

SINK TOP

Fit the O-ring to the underside of the AIO tap

then pass all hoses through the 50mm hole.

Chiller

connection

BLUE

From

Mixer OUT

to Tap - Vented version only

Boiler

connection

RED

Blue ring on

RHS mains IN to

Mixer IN

White ring

on LHS to

Mains in

Tap

O ring Base

Clear tube to Vent

*ZT200G4 kit to fit filters

FL2300 (Light commercial use)

FL3600 (Normal commercial use)
**ZT300G4 kit to fit filters

FL6000 Plus (Heavy commercial use)
*** Chrome finish part numbers are shown,

alternative finishes are available.

Содержание Classic HydroTap G4 range

Страница 1: ... June 2016 V2 04 Page 1 of 28 Zip HydroTap G4 Installation instructions Affix model number label here 801314UK Filtered boiling and chilled drinking water for commercial kitchens and tea rooms VENTILATION IS ESSENTIAL SECTION 2 VENTILATION READ BEFORE YOU START READ ...

Страница 2: ...ustomer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may be used as alternatives to any of the above combinations The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use ...

Страница 3: ...required Section 2 Booster installation 2 1 Booster specifications and descriptions 13 2 2 Installation procedure 14 2 3 Booster installation 14 2 4 Braided hose connections 15 Section 3 Filter softener installation 3 1 Filter softener installation 16 Step 4 Install the Command CentreTM Section 4 Command CentreTM installation 4 1 Check the external bypass valve setting 17 4 2 Fit the mains water s...

Страница 4: ...r supporting the Command CentreTM is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbing fittings have been tightened Ensure the outlet and vent pipes are positioned to drain correctly Ensure there is adequate ventilation Check all tubes and pipes from the Command CentreTM to the tap have a constant rise and there a...

Страница 5: ... the water The boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 5 9 C These units are NOT designed to be used as sanitary fixtures The Zip HydroTap G4 models which dispense boiling water are fitted with a tap mounted safety lock In addition there are various energy saving options accessible via the main menu The system is equipped with a self ...

Страница 6: ... or boiling water droplets may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area Lifting Take care when lifting The Command CentreTM may exceed safe lifting limits If you feel this is beyond your personal capabilities please seek assistance with the lift The weights of the ...

Страница 7: ...warranty coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 230V 50Hz AC operation Do not remove the cover of the appliance under any circumstances without first isolating the appliance from the power supply Never locate the Command CentreTM near or clean with water j...

Страница 8: ...allation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so that the connection point and the stop cock will not be obstructed when all the undersink units are installed For Zip HydroTap 160 125 160 175 models a 220 240Vac 10A GPO will be required For Zip HydroTap 240 175 models two 220 240Vac 10A GPOs...

Страница 9: ...ered with booster 240 175 yes 2x13A 2 20 2 20 450 x 470 x 335 28 Min Max water supply pressure HydroTaps and Mains All in One taps 0 17 MPa 1 7 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 2 MPa 2 bar 0 7 MPa 7 bar Booster and scale filtration 0 2 MPa 2 bar 0 7 MPa 7 bar Boiling chilled and filtered Commercial Boiling Chilled HydroTap G4 range Arc Cube Elite Classic HydroTap s Mixer t...

Страница 10: ... for the booster Both the Command CentreTM and booster must be installed in accordance with IEE regulations See Technical specification page 9 for power ratings Note Check all cable and hose lengths against inlet outlet positions before proceeding see sections 2 to 4 pages 13 to 21 for general layout A potable water supply connection with isolating valve inside the cupboard within reach of the bra...

Страница 11: ...tlet vent B Air inlet vent 1 1 Preferred ventilation arrangement shown below The ducted vent kit supplied with the Command CentreTM exhausting through the kick space should be used to provide adequate ventilation in all conditions Ancillary components are not shown in these diagrams A B C C Ducted vent 100mm min Inlet grille Position vent grille on either the kick board or the cupboard ends Inlet ...

Страница 12: ...and CentreTM B Fan kit fitted to cupboard door position B1 or side position B2 and without kick space duct fitted to the Command CentreTM For dual exhaust fan cut out dimensions see the instructions provided with the kit B A B2 B1 1 3 Alternative arrangement Vent tray In situations where cupboard width is 1000mm or greater without central pillar and where vent grilles cannot be fitted in the kick ...

Страница 13: ...em Mount base horizontally 2 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank If the booster is used the boiling water output will increase from 160 to 240 167ml cups hour Note 1 Water connection blue cap water in red cap water out The braided hoses...

Страница 14: ...ater outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for wall mounting Take care not to break the lower clips when removing or installing the booster Attach 2 3 Booster installation see diagrams below To remove the mounting chassis insert a flat blade screwdriver all the way into th...

Страница 15: ...hoses from the BYPASS OUT fitting on the Command CentreTM to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fitting on the Command CentreTM Avoid exerting mechanical force on the booster This can be achieved by using a spanner on the flats of the inlet and outlet connections when tightening the braided hose connectors Do not over tighten Tighten...

Страница 16: ...petroleum products to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the filter must be undertaken AFTER commissioning of the complete HydroTap G4 system see section 5 Commissioning page 22 Disconnect the braided hose from the filter outlet on the filter h...

Страница 17: ...ng in place Section 4 Command CentreTM installation If no external filter is installed select position A A Rotate 90 only 1 2 3 4 4 1 External bypass valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration This diverter valve is located at the rear panel of the Command CentreTM see the diagr...

Страница 18: ...be assembly is fitted in place if the booster and or external filter are not used Not required for HydroTap G4 models Note Ambient mains water braided hose length is 750mm Electrical power cable length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Clearance envelope 535mm COLD isolation valve not supplied 535mm Note All silicon tubes plastic pipes must be...

Страница 19: ... pipes must be cut to size They must have a constant fall back to the Command CentreTM Clearance envelope 535mm 535mm CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Options POWER CABLE USB BLUE BRAIDED RED CLEAR HydroTap Mixer Connections Note The braided hoses and connection tubes supplied with the tap head assembly and cold inlet CANNOT be lengthened Also ensure...

Страница 20: ...able length is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Command CentreTM Options RED CLEAR BLUE BRAIDED POWER CABLE USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Clearance envelope 535mm 535mm Note The braided hoses ...

Страница 21: ...ength is 3m nom Position the Command CentreTM according to the hose and cable lengths supplied Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Command CentreTM HydroTap AIO Mixer Connections Options RED CLEAR BLUE BRAIDED POWER CABLE USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT Note The braided hoses and co...

Страница 22: ...ucket or container not supplied Note At first commissioning the system will select the filter flush screen automatically 5 2 Filter flush Prepare filter flush as per instructions and press START Boiling Chilled Zip START STOP Section 5 Commissioning To calibrate touch START button NEXT 03 01 PM TUE 12 Feb 2013 Boiling Chilled Zip START Empty Filling Pulses L 360 440 5 3 Flow calibration NEXT Note ...

Страница 23: ...Press the MENU button for main menu Press the Install button Press the Boost button In the next screen select YES to enable the booster Before connecting the power to the booster water must be run through for a min of 30 seconds to purge Run the boiling tap for 30 seconds and the allow the tank to refill Dispense boiling water for 30 seconds and check the booster outlet hose is warm when the boili...

Страница 24: ... Sensor Closed Internal fault Check ventilation call Zip Service Condenser Sensor Open Internal fault Check ventilation call Zip service Heater Fuse Driver Fault Internal fault Call Zip Service Heater Driver Fault No hot water Call Zip Service Compressor Driver Fault No chilled water Call Zip Service Hot Sensor Degraded Internal fault Call Zip Service Condenser Overtemp Blocked air filter Remove b...

Страница 25: ...ice provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair to Zip or its distributor This warranty does not cover damage resulting from non operation of the appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartrid...

Страница 26: ...Page 26 of 28 801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Notes ...

Страница 27: ...801314UK G4 Boiling chilled commercial installation instructions June 2016 V2 04 Page 27 of 28 Notes ...

Страница 28: ...ks of Zip Heaters Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and SA2006 08043 Other patents are in force and patent applications are pending Head Office Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE Website www zipwater com uk Email sales ...

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