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Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

DDOC00198/t

EN/2015-10-07

4

INSTALLATION AND OPERATING INSTRUCTIONS: 

ELECTRIC GRIPPER GEP/GED5000 SERIES

5. Personnel qualifications

6. Installation

6.1 

Safety notes

6.2 

Installing the gripper

Installation, commissioning and operation may be undertaken by trained specialists only. They must have read and understood the 

installation and operating instructions in full.

  

CAUTION:

  

Non-compliance may result in minor to serious injuries

  

Switch off the power supply for the electronics before any assembly, installation or maintenance work.

 

 

 

Risk of injury

  

NOTE:

  

Non-compliance may result in damage to the system

  

Switch off the power supply for the electronics before any assembly, installation or maintenance work.

 

 

 

Damage to the electronics possible

The gripper can be installed from several sides on a mounting surface that meets the specifications for evenness.

The following work steps are to be carried out to install the gripper:

 

► Insert centering sleeves into the provided matching parts on the gripper

 

► Position the gripper on the designated mounting surface using the centering sleeves

 

► Secure the gripper with cylinder screws of strength class 8.8 

 

► Install the KAG1000B8 power supply cable (straight plug) or the KAW1000B8 power supply cable (angled plug)

  

NOTE:

  

Non-compliance may result in damage to the system

   

For details on the tightening torque, screw diameter and maximum weight and length of the gripper fingers, refer 

to the "Technical data" tables on the websit

www.zimmer-group-de

.

 

Static charge

 

 The seals move with the gripper jaws. This creates low voltages as a result of static charging. These charges cannot be 

dissipated if the gripper is installed on an insulated surface, 

 

nor can they be discharged through the workpiece.

  

NOTE:

  

Non-compliance may result in damage to the system

   

Grounding the gripper attachment/gripper jaws is recommended if ESD-sensitive parts* come into contact with 

the gripper.

*) See "Glossary" section for definitions

 

Heat dissipation

 

 In the event of high ambient temperatures and a high clock frequency, the gripper has to be installed on heat-dissipating 

materials.

Содержание GEP5000 Series

Страница 1: ...INSTALLATION AND OPERATING INSTRUCTIONS Handling Technology GEP GED5000 series Electric gripper THE KNOW HOW FACTORY...

Страница 2: ...aused by improper use 2 Proper use The gripper is designed exclusively for electric operation using a supply voltage of 24 V DC The gripper is used as defined under Proper use in enclosed rooms to tem...

Страница 3: ...ves at high speed back into the starting position The gripper is suitable for inward gripping NC normaly closed This means the gripper moves at high speed back into the starting position NC NO 4 1 GEP...

Страница 4: ...e carried out to install the gripper Insert centering sleeves into the provided matching parts on the gripper Position the gripper on the designated mounting surface using the centering sleeves Secure...

Страница 5: ...on the energy consumption of the gripper is 150 mA The parameters can be set using the arrow keys on the membrane keyboard see section 7 3 Pin Color Function Explanation 1 White DIR INPUT open close g...

Страница 6: ...wn on the gripper via the LED display See Glossary section for definitions Course of action for teaching the gripper with workpiece Put the gripper jaws into the desired position for instance by inser...

Страница 7: ...aversing routine the procedure must be repeated because the end positions are not correctly determined 7 5 Minimum travel path The gripper requires a minimum travel path of 1 25 mm per jaw before it i...

Страница 8: ...e Changing the value Changing the value Changing the value Call up the main menu by pressing SET 3 seconds The menu display LEDs will flash You can access the edit mode of a value by pressing SET once...

Страница 9: ...ycle time 3 NO operation outward gripping with the desired force mode quick inward movement for reducing the cycle time Default value 1 If the gripping direction is defined the corresponding gripper m...

Страница 10: ...ase contact ZIMMER GmbH Customer Service For this purpose please call our technology hotline at 49 7844 9138 0 8 6 2 Menu 2 Width teach area GEP5006 GED5006 Teach area Width mm Teach area width 1 0 2...

Страница 11: ...ng mode GEP5006 GED5006 Force setting Value 1 Value 2 Value 3 Value 4 Value 5 Gripping force during closing N 540 620 710 860 960 Gripping force during opening N Travel time during closing s 0 22 0 2...

Страница 12: ...8 GED5008 Force setting Value 1 Value 2 Value 3 Value 4 Value 5 Gripping force during closing N 650 790 920 1090 1150 Gripping force during opening N Travel time during closing s 0 29 0 27 0 25 0 22 0...

Страница 13: ...ode GEP5010 GED5010 Force setting Value 1 Value 2 Value 3 Value 4 Value 5 Gripping force during closing N 980 1080 1200 1400 1520 Gripping force during opening N Travel time during closing s 0 32 0 29...

Страница 14: ...m Teach area offset 1 0 8 mm Teach area offset 2 0 4 mm Teach area offset 3 0 mm Teach area offset 4 0 4 mm Teach area offset 5 0 8 mm GEP5010 GED5010 Position teach area Offset mm Teach area offset 1...

Страница 15: ...in menu must be selected to see the error code The five lower LEDs represent the current error code in binary form In the following example error code 7 is active The error is acknowledged via a new D...

Страница 16: ...s work base or teach in position Check the object being gripped or the gripper jaws 9 Gripper does not reach the target speed Difficulty moving the guide Zimmer Group Service 10 The jaw position senso...

Страница 17: ...the target speed when approaching Difficulty moving the guide Zimmer Group Service 18 Gripper is in NC or NO mode and is blocked from free run see Section 7 5 menu 3 menu function Gripper is difficult...

Страница 18: ...ding signature Managing Partner 11 Declaration of Incorporation in the context of EU Machinery Directive 2006 42 EC Annex II 1 B Name and address of the manufacturer ZIMMER GmbH Im Salmenkopf 5 D 7786...

Страница 19: ...n Base position of the gripper DC motor Motor run on DC power DIR Direction 24 V supply line Error Fault error message ESD Electrostatic discharge electrostatic sensitivity GED Gripper electrically po...

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