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OPERATORS’ MANUAL · TIG SERIES                                                                                                                                    R160A SC-A5

 

1. SAFETY 

Welding is dangerous, and may cause damage to you and others, so take good protection when welding. For 

details, please refer to the operator safety guidelines in conformity with the accident prevention requirements of 

the manufacturer. 

 

Professional training is needed before operating the machine. 

 

Use  labor  protection  welding  supplies  authorized  by  national 

security supervision department. 

 

Operators  should  be  with  valid  work  permits  for  metal  welding 

(cutting) operations. 

 

Cut off power before maintenance or repair. 

 

Electric shock

—may lead to serious injury or even death. 

 

Install earth device according to the application criteria. 

 

Never  touch  the  live  parts  when  skin  bared  or  wearing  wet 

gloves/clothes. 

 

Make sure that you are insulated from the ground and workpiece. 

 

Make sure that your working position is safe.

 

 

Smoke & gas

—may be harmful to health. 

 

Keep  your  head  away  from  smoke  and  gas  to  avoid  inhalation  of 

exhaust gas from welding. 

 

Keep  the  working  environment  well  ventilated  with  exhaust  or 

ventilation equipment when welding. 

 

Arc radiation

—may damage eyes or burn skin. 

 

Wear suitable welding masks and protective clothing to protect your 

eyes and body. 

 

Use suitable masks or screens to protect spectators from harm. 

 

Improper operation may cause fire or explosion. 

 

Welding  sparks  may  result  in  a  fire,  so  please  make  sure  no 

combustible materials nearby and pay attention to fire hazard. 

 

Have a fire extinguisher nearby, and have a trained person to use it. 

 

Airtight container welding is forbidden 

 

Do not use this machine for pipe thawing. 

 

Hot workpiece may cause severe scalding.

 

 

Do not touch hot workpiece with bare hands. 

 

Cooling is needed during continuous use of the welding torch. 

 

Noise may be 

harmful to people’s hearing. 

 

Wear approved ear protection when welding. 

 

Warn spectators that noise may be harmful to their hearing. 

 

Magnetic fields affect cardiac pacemaker. 

 

Pacemaker  users  should  be  away  from  the  welding  spot  before 

medical consultation. 

Содержание TIG160S

Страница 1: ......

Страница 2: ...1 8 MAINTENANCE 12 9 TROUBLESHOOTING 13 This welding machine for industrial and professional use is in the conformity with IEC 60974 International Safety Standard Please read and understand this opera...

Страница 3: ...eep your head away from smoke and gas to avoid inhalation of exhaust gas from welding Keep the working environment well ventilated with exhaust or ventilation equipment when welding Arc radiation may...

Страница 4: ...on TIG160S TIG160SII and TIG200S TIG200SII MMA and TIG welding functions are available on TIG180A TIG200A TIG300 and TIG400 TIG160S TIG200S TIG180P TIG180A and TIG200A are models of new products with...

Страница 5: ...tput current range 10 160A 10 200A 10 180A 10 200A 10 180A 10 200A Rated voltage V 16 4V 18V 17V 18V 17V 18V Post flow time S 2 5 5 2 5 5 2 5 5 2 5 5 5 5 Arc force range Automatic Automatic Automatic...

Страница 6: ...42 70 80 Output current range 10 250A 10 300A 10 300A 25 400A Rated voltage V 20V 22V 22V 26V Arc force range A 0 100 0 60 0 100 0 100 Post flow time S 10 Adjustable 5 10 Adjustable 5 Duty cycle 60 60...

Страница 7: ...ine panel and tighten it clockwise Clamp the workpiece with the earth clamp at the other end of the earth cable 4 Tightly connect the gas hose to the gas inlet on the back panel of the machine The gas...

Страница 8: ...he welding current according to the thickness of workpiece Welding current knob 5 to adjust the output current Overheating LED 6 to indicate overheating Overheating LED on indicates that the temperatu...

Страница 9: ...value Release the torch trigger after the crater is well filled and the machine will stop working Downslope time control 10 The downslope time can be adjusted between 0 to 10 seconds Post flow time co...

Страница 10: ...ol knob Thus big arc force can be obtained in low current welding Pulsed frequency control 13 See the waveform characteristic below Base current control 14 Applicable to TIG180P TIG200P R21 only It is...

Страница 11: ...0 20 22 20 22 10 20 22 25 30 Double V groove with root face 4 6 12 12 15 16 17 18 4 0 4 0 4 0 4 0 4 0 3 0 4 0 4 0 4 0 5 0 3 0 4 0 3 0 4 0 160 200 200 240 230 250 200 220 200 220 14 16 12 14 15 18 16 1...

Страница 12: ...fluctuates badly 2 There is serious interference from other electric appliances 7 CAUTION 7 1 Working environment 1 Welding should be carried out in dry environment with its humidity not greater than...

Страница 13: ...off 8 MAINTENANCE Warning Cut off the power before maintenance and repair Make sure the power supply is cut off before uncovering the machine Check periodically whether inner circuit connection is in...

Страница 14: ...Shut down the machine and restart it after 2 3 minutes 4 Check if the switch wire is loosely connected to the power PCB and reconnect it if necessary 5 The 24V relay on the power PCB is not closed or...

Страница 15: ...on function 3 The inverter or arc ignition board fails Pull out the power supply plug near VH 07 of the fan of the main transformer on the MOS board and restart the machine 1 If the protection LED is...

Страница 16: ...ing 1 Check if any loose contact exists inside the machine 2 Check if the control circuit fails Find out the solution or contact your supplier 3 Check if the control wire of the torch is broken Turn o...

Страница 17: ...ply plug near VH 03 of the fan of the arc ignition power supply and restart the machine A If the protection LED is still on check if some of the MOSFET on the MOS board are damaged and replace them if...

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