Operating Instructions
2K2100 with STW
Preface
1
Preface
1.1
Safety instructions
•
All persons repairing ZF units are responsible
for their own work safety.
This documentation is intended for specialists who
have experience to carry out maintenance and
repair work.
•
Every applicable safety regulation and legal
requirement must be complied with in order to
prevent injury to personnel and/or damage to
the product during the course of maintenance
and repair work.
The ZF product is documented in accordance with
the design status as of the issue date.
The following safety notices are used in these
operating instructions:
•
Repair staff should familiarize themselves with
these regulations before commencing work.
•
Correct and proper repair of these ZF products
can only be assured by appropriately trained
specialists.
NOTE
Used to highlight special sequences, methods,
information, use of equipment etc.
•
The organization in charge of repairs is
responsible for ensuring that such training is
given.
CAUTION
Used when incorrect and improper operating
procedures can cause damage to the product.
•
Read these operating instructions carefully
before commencing any testing or repair work.
DANGER!
!
Used when due lack of care and attention
can cause injury to personnel or put lives
at risk.
CAUTION
Pictures, drawings and components do not
always represent the original object but are
used to illustrate working procedures.
The illustrations, diagrams and parts are not
drawn to scale and no assumptions should be
made regarding size and weight (including
within a single illustration or drawing).
ENVIRONMENTAL
HAZARDS!
!
Lubricants and cleaning products must
not be poured onto the ground, into
groundwater or down the drain.
Work must be performed as described in the
text.
• Obtain and comply with the safety
regulations relevant to these products
issued by your local environmental
authority.
Following the completion of any repair work and
testing, the specialists must satisfy themselves that
the product will function perfectly again.
• Collect used oil in a suitably large
container.
1.2
ZF instructions
• Dispose of used oil, clogged filters,
lubricants and cleaning products in
accordance with local environmental
protection regulations.
•
Remove any traces of old seals or gaskets from
mating faces. Use an oil stone to carefully
remove any burrs or similar irregularities.
• Always follow the instructions issued
by the manufacturer when handling
lubricants and cleaning products.
•
Carefully cover or shield open gearboxes to
prevent the ingress of foreign matter.
5
