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Main fuse Type 1

5.2

Before starting work

Main fuse Type 2

Main power switch

Service and maintenance

IMPORTANT

Carry out the following before starting any service or maintenance:
•

Lower and tilt the platform down so that it rests on the ground to reduce pressure in the

hydraulic system to a minimum.

•

Cut the power supply by disconnecting the cable at the main fuse or by switching off the

main power supply with the main switch, where fitted. Main fuses and main switches come

in several different designs; below are some typical examples.

Содержание 74584TL

Страница 1: ...74584TL Owner s Manual English translation 2021 08 10 Must be kept in the vehicle on which the tail lift is installed OWNER S MANUAL INFORMATION FOR OWNERS AND USERS Tail lift STANDARD LIFT...

Страница 2: ......

Страница 3: ...a 17 2 9 Work area 18 2 10 Operator working position 19 3 Design and Function 20 3 1 General 20 3 2 Frame 20 3 3 Lift arm 21 3 4 Underrun protection 21 3 5 Platform 21 3 6 Hydraulic system 21 3 7 Cont...

Страница 4: ...4 18 Control device 3 button with switch CD18 58 5 Service and maintenance 61 5 1 Hydraulic oil 61 5 2 Before starting work 62 5 3 Daily checks 63 5 4 Weekly checks 64 5 5 Lubrication 65 5 6 Service 6...

Страница 5: ...ry Information about our products is also available on our website You can find us at www zepro com All information images illustrations and specifications are based on the product information availab...

Страница 6: ...ut into service or delivered to the end customer the warranty period may be extended by a period corresponding to the storage period but not more than 6 months i e the warranty is valid for a maximum...

Страница 7: ...age 76 Warranty work may only be carried out by ZEPRO approved workshops There is information on our website about service workshops and distributors by country If no service workshop information is a...

Страница 8: ...intenance character Replacing fuses adjusting hy draulic pressure adjusting tilt cylinders adjusting torque Hydraulic components contam inated by dirty hydraulic oil Dissonance caused by neglected mai...

Страница 9: ...rup ture valve is found to be faulty and the valve and solenoid are both submitted however only the part that has a defect covered by the warranty will be replaced Transportation costs Transportation...

Страница 10: ...pment have access to send receive collect store and use all information and data collected through connectivity including but not limited to information on efficiency availability downtime operation o...

Страница 11: ...ct etc m WARNING WARNING indicates a potential hazard which if ignored may lead to serious life threatening injury m CAUTION CAUTION indicates a potential hazard which if ignored may lead to minor inj...

Страница 12: ...NOTE ZEPRO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recommendations warnings and instruc tions set...

Страница 13: ...nces is it permitted to load the platform with loads greater than those spec ified on the stickers Excessive load can cause structural damage Risk of material damage and life threatening injury Exampl...

Страница 14: ...mended by ZEPRO Any other use may lead to changes that impair tail lift function and safety This may also render your tail lift warranty invalid 2 5 Modifications Modifications not described or approv...

Страница 15: ...working on or in the immediate vicinity of the platform or tail lift with respect to protruding parts and sharp edges Never leave the tail lift with the platform raised and extended Risk of material...

Страница 16: ...CAUTION To reduce the risk of foot injuries wear safety shoes with protective steel toe caps when work ing on the platform Even though the platform has a non slip surface take care when transfer ring...

Страница 17: ...ive rise to dangerous situations Risk of material damage and life threatening injury Use of the tail lift in a manner not described in these instructions for use may also render the product warranty i...

Страница 18: ...are parked no closer than 5 m from the rear of the vehicle Make sure the work area is clear of persons and objects Be especially aware of children and animals Pay attention to the surroundings to have...

Страница 19: ...anger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and l...

Страница 20: ...A hydraulic pump powered by the vehicle s ordinary battery supplies hydraulic oil to the actuating hydraulic cylinders The hydraulic system is controlled by the control system which is operated by co...

Страница 21: ...gned to meet statutory lifting speed require ments The hydraulic cylinders equipped with hose rupture valves protect the platform and any load from dropping suddenly in the event of a hydraulic hose f...

Страница 22: ...ed The cab switch should always be in the OFF position during transport and whenever the tail lift is not in use The tail lift can also be fitted with a main switch It is used to switch the main power...

Страница 23: ...trol devices while it is in use 3 9 3 Warning flags In order to draw attention to an extended platform warning flags are installed to make it more conspicuous when deployed 3 9 4 Open platform alarm T...

Страница 24: ...primary control device which means it includes all possi ble functions for the tail lift concerned The remaining control devices are secondary which may mean the number of functions is limited for sa...

Страница 25: ...ices are installed on the vehicle superstructure or on brackets below the superstructure The control devices must be positioned according to applicable regulations with a certain distance from the cru...

Страница 26: ...tform down towards the ground In autotilt down the tilt function is driven solely by gravity For fastest operation the plat form should first be tilted manually to the horizontal position before enabl...

Страница 27: ...uring e g contin uous intensive use The amount of continuous work the tail lift is able to perform is influenced by ambient temper ature and the load the tail lift is exposed to Generally speaking it...

Страница 28: ...erson to comply with the recommendations warnings and instructions set forth in this owner s manual NB In the event of damage or accident Immediately report such to the person responsible for action I...

Страница 29: ...can cause structural damage Risk of material damage and life threatening injury Example This tail lift has a maximum load of 2000 kg when the load s centre of gravity is no more than 750 mm from the...

Страница 30: ...ger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and lif...

Страница 31: ...stepping off by mistake Also be aware of the risk of tripping especially if the platform is fitted with warning lights or wheel stops Risk of injury m CAUTION The greatest risk for cut and crush injur...

Страница 32: ...orm increases the risk of tripping and falling over the edge Risk of injury and material damage Operation m CAUTION Make sure the load is placed securely on the platform when the tail lift is operated...

Страница 33: ...an additional weight equivalent to the specified maximum load The weight of the load may not exceed the maximum capacity of the tail lift Platform load Forklift Load on truck Tail lift load Total load...

Страница 34: ...le It can happen that the platform rises so far that it must be tilt ed down to the dock before unloading can continue especially when unloading heavy goods The transfer load may not exceed half the l...

Страница 35: ...tervals Check that the platform has sufficient overlap min 150 mm and that it rests safely and stably on the dock Platform length L Hmax 1200 mm 210 mm 1500 mm 260 mm 1700 mm 300 mm 2000 mm 350 mm 250...

Страница 36: ...the dock when unloading or lowered onto the surface when loading a load corresponding to the weight removed from the vehicle will be applied to the lift or added to the vehicle There is a great risk...

Страница 37: ...the load will be transferred as the transfer ramp The transfer load may not exceed half the load capacity of the lift Example Tail lift with lifting capacity 2000 kg maximum permissible overrunning w...

Страница 38: ...elevant control device section for detailed information Lock the tail lift On tail lifts with cab switches switch off control power by setting the cab switch to Off On tail lifts with cab switches swi...

Страница 39: ...s when a button is released tail lift movement stops immediately The control de vice has a customised layout for mounting on the left and right sides of the vehicle FUNCTIONS 1 Up 2 Tilt down 3 Tilt u...

Страница 40: ...stalled on the right side of the vehicle Up Depress and hold down the two hand function 5 and Up 1 in that order The platform is then raised at an even pace Up Tilt down Depress and hold down the two...

Страница 41: ...ith dead man s buttons when a button is released tail lift movement stops immediately Two hand operation is used to avoid crush injuries This means the two hand button 4 must be activated together wit...

Страница 42: ...ntrol system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed The platform is then tilted down at an even pace Down Press and...

Страница 43: ...and hold down the Tilt 2 and Up 1 buttons in that order The control system reads the angle of the platform If the crush risk is considered high the two hand function button 4 must also be depressed T...

Страница 44: ...ontrol device CD4 The control device controls all tail lift functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Up...

Страница 45: ...pace Tilt up Turn the two handed function knob clockwise depress and simultaneously hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Down Tur...

Страница 46: ...The control device is used when the tail lift is in the working position and to control the Up Down and Tilt functions The control device is fitted with dead man s buttons when a button is released ta...

Страница 47: ...on 1 The platform is then raised at an even pace Up Down Depress and hold down the Down button 3 The platform is lowered at an even pace Down 4 13 1 Operation This procedure describes how to operate t...

Страница 48: ...tform Risk of life threatening injury Operation Tilting up Depress and hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Tilting down Depress a...

Страница 49: ...oiled cable control device CD10 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops...

Страница 50: ...utton 1 The platform is raised at an even pace Up Down Depress and hold down the Down button 2 The platform is lowered at an even pace Down 4 14 1 Operation This procedure describes how to operate the...

Страница 51: ...ated control device CD14 The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immedia...

Страница 52: ...er The platform is raised at an even pace Up Down Depress and hold down the Activation 3 and Down 2 buttons in that order The plat form is lowered at an even pace Down 4 15 1 Operation This procedure...

Страница 53: ...immediately 1 2 3 4 FUNCTIONS 1 Up 2 Tilt Unlock 3 Down 4 Lock 4 16 1 Lock unlock This procedure describes how to lock unlock the radio control device Lock Press the Lock button 4 The radio control de...

Страница 54: ...he Down button 3 The platform is lowered at an even pace Up Depress and hold down the Up button 1 The platform is raised at an even pace Up 4 16 2 Operation This procedure describes how to operate the...

Страница 55: ...up at an even pace Tilt up Tilting down Depress and hold down the Tilt 2 and Down 3 buttons in that order The platform is then tilted down at an even pace Tilt down m WARNING Use of the Tilt up and Ti...

Страница 56: ...active device if the lift is fit ted with two of them primary and secondary The control device is used to control the Up and Down functions The control device is fitted with dead man s buttons when a...

Страница 57: ...m is raised at an even pace Up Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Down Depress and hold do...

Страница 58: ...utton with switch CD18 The control device with switch enables manual selection of the active device if the lift is fitted with two of them primary and secondary FUNCTIONS 1 Selecting the active contro...

Страница 59: ...tform is lowered at an even pace Down Selecting the active control device Turn switch 1 90 to switch between primary and secondary control devices Selecting the active control device Up Depress and ho...

Страница 60: ...ted up at an even pace Tilt up m WARNING Use of the Tilt up and Tilt down functions is strictly forbidden at all times while standing on the platform Risk of life threatening injury Tilt down Press an...

Страница 61: ...includes ZEPRO s recommendations for checks lubrication and service 5 3 Daily checks 5 4 Weekly checks 5 5 Lubrication 5 6 Service 5 1 Hydraulic oil If the hydraulic oil needs to be replenished only t...

Страница 62: ...maintenance Lower and tilt the platform down so that it rests on the ground to reduce pressure in the hydraulic system to a minimum Cut the power supply by disconnecting the cable at the main fuse or...

Страница 63: ...ed operation on page 23 Contact a qualified service engineer for troubleshooting or repair 5 Look beneath the tail lift to check for oil leaks Contact a qualified service engineer for troubleshooting...

Страница 64: ...main switch on page 22 Contact a qualified service engineer for troubleshooting or repair 5 Check that visible cables cable glands and connectors are securely fastened and undamaged Contact a qualifie...

Страница 65: ...re frequent intervals may be necessary when driving in aggressive surroundings or the lift is washed often Contact ZEPRO for advice 5 5 3 Before lubrication Before lubricating clean the lift especiall...

Страница 66: ...n valid For information about the nearest workshop visit the ZEPRO website or contact your distributor The service record must be completed and signed following service or repairs Year 1 L Service Yea...

Страница 67: ...an overview showing the location of the different markings Marking illustrations and other information can be found under the relevant subheadings in the following pages www hiab com 55057TL 2020 03 0...

Страница 68: ...higher than permitted by the marking Max permissible load only applies at a specific distance from the vehicle body load centre distance Behind this point max permissible load is reduced Refer to the...

Страница 69: ...number for approved underrun protection RUPD Type number for electromagnetic com patibility EMC 6 3 Work area The sticker is positioned clearly visible at the rear of the vehicle and describes the wo...

Страница 70: ...latterally reversed version option for affixing on the opposite side of the vehicle Control device sticker for CD 3 www hiab com 55053TL 2020 03 04 Control device sticker for CD1 CD 9 and CD18 The sti...

Страница 71: ...otilt The stickers are available in standard versions and in a latterally reversed version option for affixing on the opposite side of the vehicle Additional Autotilt sticker for CD 3 www hiab com 788...

Страница 72: ...forms of the hazards area between the vehicle floor and platform where the risk of crush injuries is especially great when operating the tail lift 6 7 Warning flags Warning flags are mounted near the...

Страница 73: ...evice locked Unlock radio control device See section 4 16 Operating with the radio control device CD11 on page 53 Blown fuse tripped circuit breaker Check fuses in cab and tail lift in the case of a b...

Страница 74: ...cifications 8 1 Noise declaration Average emission sound pressure level does not exceed 70 dB Noise Directive 2000 14 EC Noise measurement according to EN ISO 11200 11204 Measurement was carried out i...

Страница 75: ...re beginning to drain Always wear personal protective equipment as per the safety data sheet when handling hydraulic oil Risk of personal injury 9 2 2 Disassembly Disassembly is best carried out in th...

Страница 76: ...tem s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting l...

Страница 77: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 78: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Страница 79: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 80: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Страница 81: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 82: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Страница 83: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 84: ...04 C 2 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Ve...

Страница 85: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 86: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Страница 87: ...the service items indicate any action below Service checks in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carri...

Страница 88: ...11 Own remarks 88...

Страница 89: ...89...

Страница 90: ...e manufactured in compliance with the fol lowing EC directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG and designed in accordance with the following standard EN 1756 1 2008 Technical...

Страница 91: ...ller hereby certifies that installation was carried out according to ZEPRO s instructions installation delivery inspections have been performed Installer s signature Date Serial number manufacturing n...

Страница 92: ...tel ligent services and digital solutions for on road load handling As an industry pioneer our company commitment is to increase the efficiency of our customers operations and to shape the future of i...

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