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7

Operation 

(continued)

High-Speed Needle:

Turning this needle clockwise

makes the gas mixture leaner, and turning it counter-
clockwise makes it richer. Set this needle at a position
which is 1/4 open from the maximum rpm position while
the aircraft is on the ground.

Note:

Do not tighten the high and low speed

needles too tightly.

When the engine has just started and is not warm
enough, there may be insufficient acceleration
and the engine may die. Be sure to allow the
engine to warm up at idle for a few minutes
before conducting normal operation.

Recommendations

To extend the life of your Zenoah

®

engine, the following

is recommended:

1. Use a Zenoah quality 2-stroke oil mixed at 32 to 1.

2. Use the recommended spark plugs.

3. Use the proper propeller size and balance the pro-
peller prior to use.

4. Always adjust the engine to a slightly rich setting.

5. For long-term storage, make sure there is no fuel left
in the tank or the engine. Remove the spark plug(s) and
apply several drops of high-quality oil (e.g., Marvel Air
Tool Oil) to the top of the engine and into the spark plug
hole. Rotate the crankshaft several times. Store the
engine in the box it came in or on the airplane with the
nose down in order to keep oil in the bearings.

Servicing the Engine

Required Tools

• Regular screwdriver

• Phillips screwdriver

• Hexagonal wrench (4mm/5/32")

• Open wrench (19mm/3/4")

• Plastic hammer

• Thickness gauge

• Tapered round rod

• Liquid gasket (Permatex or equivalent)

• Threadlock (Blue Threadlock Z-42 or equivalent)

• Lithium grease

• Engine oil

• Washing gasoline

• Brush

• Scraper

• Cloth

The engine can be disassembled or reassembled without
any specific difficulties, but note the following:

For disassembling, the special tools shown in the parts
list are required (stopper, puller assembly), in addition
to general tools. Be sure to use a new gasket when the
crankcase and cylinder have been disassembled.

Note: 

Because the crankshaft is of the assembly type,

do not disassemble, hit or twist its end.

Disassembly 

1. Dismount the engine from the model.

2. Remove the carburetor and insulator carefully without
damaging the gasket.

3. Remove the muffler.

4. Remove the spark plug and ignition module.  

5. Remove the propeller hub.

6. Remove the rotor (flywheel). If it cannot be detached,
use a plastic hammer and tap the part lightly.

a. Screw the stopper in place of the spark plug, then
turn the rotor counterclockwise until the piston
touches the stopper. Take care, as it can cause dam-
age to the piston or connecting rod if the stopper is
not screwed in to the bottom.

b. Loosen and remove the rotor securing nut.

Engine Care and Maintenance 

Содержание AIR G26

Страница 1: ...ENGINE INSTRUCTION MANUAL G26 Air G26 231Marine G26 G231 Heli G38 G62 GT80 Twin G45 1 1 2 3 4 5 6 7 2 3 4 5 6 7...

Страница 2: ...ing the Engine 6 Carburetor Adjustment 6 Engine Care and Maintenance 7 Recommendations 7 Servicing the Engine 7 Disassembly 7 Assembly 8 Charts 9 Troubleshooting Guide for Gasoline Engines 11 Propelle...

Страница 3: ...ents from behind the propeller 9 To stop the engine the black lead wire from the coil should be grounded to the engine body or use the throttle linkage to shut off the air by closing the throttle valv...

Страница 4: ...05 Fieldstone Road Champaign IL 61822 Phone 217 355 9511 Engine Parts Identification It s important to be able to identify the parts of your Zenoah engines Attached you will find an exploded view of Z...

Страница 5: ...and the output power increases gradually as the engine breaks in Starting the Engine Aircraft Before attempting to start the engine be sure to read through all the steps for starting the engine as out...

Страница 6: ...e choke set the throttle valve at the idle position or at the position slightly open from the idle position and quickly pull the starter cord a few more times until the engine starts 6 For helicopter...

Страница 7: ...in order to keep oil in the bearings Servicing the Engine Required Tools Regular screwdriver Phillips screwdriver Hexagonal wrench 4mm 5 32 Open wrench 19mm 3 4 Plastic hammer Thickness gauge Tapered...

Страница 8: ...ntion to its direction 7 Wipe the contact surfaces of the cylinder block and crankcase and apply liquid gasket Permatex or equivalent 8 Put the piston in the cylinder with the piston s arrow facing in...

Страница 9: ...ner Starting Ignition Spark Plug Idle Speed Max Power Min Torque Fuel Consumption Weight Unit mm cm3 Type Walbro Venturi mm Type BTDC rpm STD Option rpm rpm rpm cc kg G260PUM Water Cooled A A A WT 644...

Страница 10: ...uge Remarks At the skirt end and the right angle to the piston pin When inserted in a new cylinder Standard 34 33 97 1 01 8 01 0 03 0 05 0 02 0 04 0 05 0 25 0 98 8 11 12 Standard 32 31 97 1 01 8 01 0...

Страница 11: ...b The engine stops by itself It suddenly stops The crankshaft does not rotate or is abnormally heavy The crankshaft rotates Out of fuel Not out of fuel The carburetor has not beeen properly adjusted...

Страница 12: ...for initial setup of your Zenoah engine Remember it s imperative to balance each propeller prior to installation onto your Zenoah engine Failure to do so may cause unwanted vibration in your aircraft...

Страница 13: ...2 000 10 000 2 000 10 000 1800 10 000 BIS07123 BIS07138 BIS07145 BIS07163 BIS07445 6 Length Width Height Operating RPM Optional Mufflers OUTSIDE DIMENSIONS MM G26A M H G231M H G38 G45 G62 GT80 w sprin...

Страница 14: ...2 8 T2075 13120 ZEN23108 GASKET CYLINDER 1 1 1 1 1 9 3310 12281 ZEN2309 BOLT M5X20 6 6 6 6 6 10 T2075 13150 ZEN23110 GASKET INSULATOR 1 1 1 1 1 11 1148 13162 ZEN23111 INSULATOR 1 1 1 1 1 12 T2075 141...

Страница 15: ...22 ZEN6241 SCREW M4 x 22 2 2 2 2 2 41 0263 30414 ZEN2341 SCREW M4 x 14 2 2 2 2 2 42 T2075 72210 ZEN2638 PLUG CAP 1 1 1 1 1 43 1400 72121 ZEN6239 SPRING 1 1 1 1 1 44 2629 71311 ZEN6237 COIL 1 1 1 1 1 4...

Страница 16: ...ZEN3827 ZEN3828 ZEN3829 ZEN3830 ZEN3831 ZEN3832 ZEN3833 ZEN3834 ZEN3835 ZEN3836 Q ty unit 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 2 Index No Part No Description 37 38 39 40 41 42 43 44 1 44 2 45 46 47 ZEN3837...

Страница 17: ...ZEN4525 ZEN6223 ZEN6224 ZEN4528 ZEN4529 ZEN6228 ZEN6227 ZEN6229 ZEN6230 ZEN6232 ZEN6233 ZEN6234 ZEN6257 ZEN6235 ZEN6236 BOLT PIPE PISTON PISTON RING PISTON PIN PIN RETAINER CONROD BEARING WASHER CRAN...

Страница 18: ...32 ZEN6233 ZEN6234 ZEN6235 ZEN6236 ZEN6237 ZEN6238 PISTON RING PISTON PIN PIN RETAINER NEEDLE BEARING CONNECTING ROD SPACER CRANKSHAFT COMP KEY SHIM FLYWHEEL NUT HUB PROPELLER COMP FOR G620PU 1 PIN FO...

Страница 19: ...239 ZEN6242 ZEN44537 ZEN44538 ZEN44539 ZEN44540 ZEN6209 ZEN44542 PISTON PIN PIN RETAINER BEARING THRUST WASHER CRANKSHAFT COMP SHIM KEY NUT ROTOR SOURCE COIL IGNITION COIL CORD PLUG CAP BLACK CAP SPRI...

Страница 20: ...inside a sturdy shipping box 1 Include complete name and address information inside the carton as well as clearly writing it on the outer label return address area 2 Include a note containing a brief...

Страница 21: ...r ________________________________________________________________________ Purchased From ______________________________________________________________________________ Dealer s Name _________________...

Страница 22: ...22...

Страница 23: ...23...

Страница 24: ...Copyright 2003 Horizon Hobby Inc www horizonhobby com ZZPZ200 6135...

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