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Operation and Features 

Sequence of Operation 

Figure 6 

is a typical schematic diagram of a Zenith transfer switch with a Module 9 accessory 

package. The information package supplied with the transfer switch includes a schematic 

diagram and description of operation of all accessories provided. 

The sequence for load transfer to the Emergency source begins automatically when any 

phase of the Normal source falls below the preset dropout point and this undervoltage 

failure condition is detected by the solid state phase relays B1, B2, B3. 

The phase relays drop out, de-energizing the normal control relay CR, and engine start timer P1 

begins its timing cycle. The P1 time delay is provided to override momentary outages and to prevent 

nuisance starting of the engine generator. If the Normal source voltage returns above the pickup set-

ting of the phase relays, the P1 timing cycle is reset to zero by the re-energization of the CR relay. 

If the normal source voltage does not return before the P1 time delay is completed, the P1 timer 

drops out and sends a starting signal to the engine generator. An emergency voltage and frequen-

cy sensing relay VFSM monitors the voltage and frequency of the Emergency source. When 

both the voltage and the frequency of the Emergency source reach the preset pickup points, 

the VFSM relay initiates the transfer to the Emergency source and timer W begins its timing 

cycle. The W timer provides an adjustable transfer delay to the Emergency source as required. 

When the W time delay is completed, the Emergency control relay RT energizes and picks 

up the power relay, CE1 or CCE. The power relay connects voltage from the Emergency 

source to the Emergency switch operating circuit caaausing the switch to transfer its main 

contacts to the Emergency source. The switch is mechanically locked in the Emergency 

position. The power relay and Emergency operator are de-energized when the SE limit 

switch is activated by the operator. The SN limit switch is deactivated at the same time, 

readying the Normal control circuit for retransfer when the Normal source is restored. 

The sequence for retransfer to the Normal source begins automatically when the voltage 

on all phases of the Normal source reach the preset  pickup point and this condition is 

detected by the solid state phase relays. 

When the Normal source restores, the solid state phase relays B1, B2, B3 pick up and initiate 

retransfer of the switch to the Normal source by energizing timer T and beginning its timing 

cycle. The T timer provides an adjustable delay to ensure that the Normal source has stabilized 

before reconnection to the load. If the Normal source fails before the T time delay is com-

pleted, the phase relays drop out and the T timing cycle is reset to zero. 

When the T time delay is completed, the Normal control relay CR energizes and picks up the 

power relay, CN1 or CNN. The power relay connects voltage from the normal source to the 

Normal switch operating circuit causing the retransfer of the main switch contacts to the 

normal source. The switch is mechanically locked in the Normal position. The power relay and 

the Normal operator are de-energized when the SN limit switch is activated by the operator. 

The SN limit switch also energizes the engine over-run timer U and begins its timing cycle. 

The timer provides a period of timefor the engine generator to run without load and cooldown 

before shutdown. After the U time delay is completed, the P1 timer is energized and the 

engine generator is shutdown. 

 

Zenith Controls, Inc. 

ZTSH Operation and Maintenance Manual (43R-1000) 

 

Содержание ZTSH Series

Страница 1: ...VAzENITH I CONTROLS INC OPERATION AND MAINTENANCE MANUAL AUTOMATIC TRANSFER SWITCH ZTSH SERIES 30 4000 AMPS 43R 1000E ISO 9001 1 99...

Страница 2: ...ency Sensor VFSM 10 Solid State Phase Relays 10 Electronic Exercise Clock Z1000 1A 12 Electronic Exercise Clock Z2000 2A 12 Appendix A Typical Schematic Diagrams 12 40 to 150 Amp Series 2 ZTSH Switche...

Страница 3: ...otor loads Transfer switches are UL Listed under Standard 1008 and CSA Certified under Standard C22 2 No 178 This manual provides information on the installation operation and maintenance of the switc...

Страница 4: ...he carrier and notify the nearest Zenith representative Before installation it is necessary to store the transfer switch in a clean dry place protected from dirt and water Provide ample air circulatio...

Страница 5: ...t all connections are cor rect before tightening the lugs All cable lug connections must be tightened to the proper torque values as shown in Table 2 Do not run cables or wiring behind front connected...

Страница 6: ...nsfer switch including a complete connection diagram and schematic which details all necessary control circuit field connections The engine start control wires connect to the terminals specified in th...

Страница 7: ...r switch consists of manual and electrical tests described in this section Before proceeding refer to the information package supplied with the transfer switch Read and understand all instructions and...

Страница 8: ...The CR control relay will drop out and the P1 engine start timer will start its timing cycle After the P1 timer has completed its timing cycle the engine start contact will close and signal the engin...

Страница 9: ...h operating circuit caaausing the switch to transfer its main contacts to the Emergency source The switch is mechanically locked in the Emergency position The power relay and Emergency operator are de...

Страница 10: ...ESSORY A4 NORMAL SN A3 EMERGENCY MECHANICALLY ACTUATED NORMAL AND EMERGENCY POSITION CONTACTS A3 A4 B2 B3 CE TRANSFER TO EMERGENCY SOLENOID CN TRANSFER TO NORMAL SOLENOID DS DISCONNECT SWITCH FOR SERV...

Страница 11: ...failure standard setting 30 min adjustable 0 30 min T3 W3Time Delays Presignal for Auxiliary Control Prior to transfer between two live sources in either direction provides an adjustable factory set a...

Страница 12: ...Test Input for peakshave or remote load test includes automatic return to normal if emergency source fails and normal is present 120 VAC or 24 VDC R4 In Phase Monitor Prevents transfer until two sour...

Страница 13: ...ts are worn excessively they should be replaced A general inspection of mechanical integrity should be made to include loose broken or badly worn parts Servicing All worn or inoperative parts must be...

Страница 14: ...se and lock the cabinet door Reclose the circuit breakers feeding the utility and generator sources to the switch Initiate the electrical transfer test by activating the TS test switch P timer will ti...

Страница 15: ...ate why the Engine Control Switch was put in manual ATS Will Not Transfer To EMERGENCY Annunciation Possible Cause Corrective Action Emergency Available LED off Emergency voltage or frequency not with...

Страница 16: ...Maintenance and Testing cont d 14 ZTSH Operation and Maintenance Manual 43R 1000 Zenith Controls Inc...

Страница 17: ...the rotary switch at the lower left of the timer Four ranges are available 0 0 5 0 1 0 0 5 0 0 10 0 The dial digits appear in the windows around the time setting knob Figure 7 CAUTION Do NOT change t...

Страница 18: ...l Factory Set 80 of Nominal Electronic Time Switch Z1000 1A This time switch is used for either the C or C D option See page 7 Instructions for programming the switch are located inside the cover of t...

Страница 19: ...t 3 appears see Table 1 3 Press Prog to display 1997 press d until appropriate year is displayed 4 Press Prog to display 01 01 month and day 5 Press m to set the month and d to set the day Then press...

Страница 20: ...to 00 00 This results in the time switch checking the stored program and implementing the correct switching condition j Programming Examples EXAMPLE 1 Engine switches ON Channel 1 after simulat ing n...

Страница 21: ...Y SENSING RELAY TIME DELAY TO EMERGENCY RT EMERGENCY CONTROL RELAY MECHANICALLY ACTUATED CONTACTS EMERGENCY POSITION EMERGENCY POSITION LIGHT CE1 POWER RELAY ENERGIZE J11 ENGINE START CONTACT FROM P1...

Страница 22: ...TROL RELAY MECHANICALLY ACTUATED CONTACTS EMERGENCY POSITION EMERGENCY POSITION LIGHT CE1 POWER RELAY ENERGIZE J11 ENGINE START CONTACT FROM P1 NOTE ZTSH SHOWN IN NORMAL POSITION WITH NO POWER AVAILAB...

Страница 23: ...N A3 EMERGENCY MECHANICALLY ACTUATED NORMAL AND EMERGENCY POSITION CONTACTS A3 A4 B2 B3 CE TRANSFER TO EMERGENCY SOLENOID CN TRANSFER TO NORMAL SOLENOID DS DISCONNECT SWITCH FOR SERVICE XN NORMAL CONT...

Страница 24: ...CTUATED NORMAL AND EMERGENCY POSITION CONTACTS A3 A4 B2 B3 CE TRANSFER TO EMERGENCY SOLENOID CN TRANSFER TO NORMAL SOLENOID RN CN RECTIFIER DS DISCONNECT SWITCH FOR SERVICE XN NORMAL CONTROL TRANSFORM...

Страница 25: ...Zenith Controls Inc ZTSH Operation and Maintenance Manual 43R 1000 23...

Страница 26: ...014 27P 1014 Movable Contact Assembly Kit 27P 1036 27P 1036 27P 1036 27P 1037 27P 1037 27P 1037 CN CE CA Linear Actuator and Capacitors CN CE CA See Note Note 2S denotes two capacitors wired in series...

Страница 27: ...E Movable Contact Assembly Kit 46P 1102E Linear Actuator and Capacitors 46P 1103E Linear Actuator and Capacitors 46P 1140 CNE Main ATS Operating Coils Coil Volts Poles 120 2 K 2178 240 3 4 K 2189 208...

Страница 28: ...26 ZTSH Operation and Maintenance Manual 43R 1000 Zenith Controls Inc...

Страница 29: ...ils Coil Volts Poles 120 2 K 2090F K 2073F K 2073F K 2073F 240 2 K 2092F K 2070F K 2070F K 2070F 3 K 2078F K 2070F K 2070F K 2070F 4 K 2091F K 2074F K 2074F K 2074F 208 3 4 K 2091F K 2074F K 2074F K 2...

Страница 30: ...Zenith Controls Inc ZTSH Operation and Maintenance Manual 43R 1000 28...

Страница 31: ...400 23P 1400 CN CE Main Operating Coils Coil Volts Poles 120 2 SPO SPO SPO 240 2 3 K 2123F K 2123F K 2123F 4 K 2127F K 2127F K 2127F 208 3 K 2125F K 2125F K 2125F 4 K 2128F K 2128F K 2128F 575 600 3 K...

Страница 32: ...Zenith Controls Inc ZTSH Operation and Maintenance Manual 43R 1000 30...

Страница 33: ...1640 CN CE Main Operating Coils Coil Volts Poles 240 3 K 2219 4 K 2219 208 3 K 2226 4 K 2226 575 600 3 K 2221 4 K 2221 480 3 K 2218 4 K 2218 416 3 K 2220 SN CCN Cut out Switch 23P 1352 SE CCE Cut out...

Страница 34: ...sor 120 V K 1192 CR Control Relay 120 V K 1204 RT Bypass T Relay 120 V K 1204 CN1 CE1 or CCN CCE Transfer Relays Mounted below SSRCP ZTSH 4 40 ZTSH 160 300 120 V K 1120 ZTSH 60 120 120 V K 1095 T Time...

Страница 35: ...CE1 or CCN CCE Transfer Relays ZTSH 4 40 ZTSH 160 300 120 V K 1120 ZTSH 60 120 120 V K 1095 T Time Delay to Normal Timer Solid State 0 1 sec to 100 hours adjustable 120 V K 1230 U Engine Cool Down Tim...

Страница 36: ...Position Indicator ATS Normal Position Indicator Lens Normal Lens Emergency Bulb Socket Emergency Bulb Normal Bulb PS 5048 Green PS 5047 Red PS 5046 Incandescent PS 5105 Incandescent PS 5105 Incandes...

Страница 37: ...830 West 40th Street Chicago IL 60609 USA Phone 773 247 6400 FAX 773 247 7805 www zenithcontrols com E Mail zenith zenithcontrols com 1997 Zenith Controls Inc...

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