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14

8 Trouble shooting

8.1 No display

Check for proper power source, check circuit breaker and electrical connectors for

damage or corrosion.(Refer to compressor specifications on wiring diagram if needed.

if not receiving power, check the continuity of the wring between solenoid and circuit

board-repair as needed.

If the wiring is correct and no power is being applied to the solenoid, replace the main

control board.
8.2 Recovery not start

Check for relative load are correct voltage received.

Check for the SW2 is in work.

8.3 Recovery endless

Check for the SW2 is in work.

Check for the Suction and Discharge performance of compressor

Check for the block on flow chart

8.4 Will Not Evacuate

Check for power switch is closed on the Vacuum pump.

Check for relative load are correct voltage received.

8.5 Will not charge

Check for relative load are correct voltage received.

Check for if the refrigerant is enough

8.6 Recharge low efficiency

Check for the tank pressure is above 6 bars. If the pressure is less than 6 bar (the

environment temperature is lower than 27

) the recharge maybe can’t be finished in the

course of nature. The process could be done by start the engine and power on the A/C, the

rest R134a could be sucked into the A/C system of the car, and the AC1000 will stop the

process automatically if the right quantity refrigerant is recharged. Please also refer to the

HINT

HINT

HINT

HINT

information on the AC1000 LCD

Содержание AC1000

Страница 1: ...ZELL ZELL MOBILE AIR CON SERVICE SOLUTION Mobile Air Con Service Solution AC1000 Service Manual...

Страница 2: ...9 9 5 Function check 10 10 10 10 5 1 Recovery 10 10 10 10 5 2 Vacuum 10 10 10 10 5 3 Recharge 11 11 11 11 5 4 Output check table 11 11 11 11 6 Load cell check 12 12 12 12 7 Compressor Suction and Dis...

Страница 3: ...g The operator should be familiar with basic technical information of vehicle air conditioning The operator should be familiar with basic technical information of electronic parts components and assem...

Страница 4: ...librated scale can overfill the tank causing possible explosion and or vehicle overcharge Use only ZELL Designated Replacement Components when servicing your equipment Refer to the operator s manual o...

Страница 5: ...4 3 Electronic diagram 3 1 Main power diagram 3 2 Main control board diagram...

Страница 6: ...5 4 Flow chart 4 1 Overall layout...

Страница 7: ...6 4 2General flow chart 4 3 Recovery...

Страница 8: ...7 4 4Purge and drain oil 4 5 Vacuum...

Страница 9: ...8 4 6 PAG oil injection 4 7 Recharge...

Страница 10: ...9 4 8 Pressure up 4 9 Pressure down...

Страница 11: ...low side hoses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button 5 1 6 Start the recovery by long pressing the R R R R button for at least 30 seconds Suction...

Страница 12: ...oses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button for at least 20 seconds Check if the tank gauge pressure is same as the LP gauge If not Or please check...

Страница 13: ...a and the convert data Normally the data is as below Raw data 2500 2550 Convert data 15 15 6 1 2 If the raw data is incorrect or both data are incorrect please check the installation of the load cell...

Страница 14: ...the discharge pressure should build to 17 bar in HP gauge And the compressor should pull a 0 85 bar vacuum in LP gauge Shut off the compressor The LP gauge and HP gauge values should hold for 30 secon...

Страница 15: ...rmance of compressor Check for the block on flow chart 8 4 Will Not Evacuate Check for power switch is closed on the Vacuum pump Check for relative load are correct voltage received 8 5 Will not charg...

Страница 16: ...g material The cardboard packaging material should be disposed of with other waste paper Plastic packaging material should be added to other recyclable waste 9 3 Scrapping the old unit If you wish to...

Страница 17: ...essure gauge GAT040 10 Service hose for low pressure side blue HSB250 11 Service hose for high pressure side red HSR250 12 Service coupling for low pressure QAL030 13 Service coupling for high pressur...

Страница 18: ...Service hose for high pressure 10 Service hose for low pressure 6 Oil bottle 23 Vapor hose 24 Liquid hose 12 Service coupling for low pressure 13 Service coupling for high pressure 5 Solenoid valve SV...

Страница 19: ...18 ZELL Always Solution END Add No 2 XINGCANG MINLIAN INDUSTRY DEVELOPMENT ROAD HAINING DINGQIAO ZHEJIANG PROVINCE Tel 0086 0573 8783 1215 Fax 0086 0573 8786 6636 E mail zell chief gmail com...

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