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CNC ELECTRIC DISCHARGE MACHINE

BP93p

zapbp.com.pl

Zakład Automatyki Przemysłowej B.P.

99-300 Kutno,

Kuczków 13,

fax.: 024 253 74 46,
Tel.: 024 254 63 66.

26-

200 Końskie,

ul. Młyńska 16,

fax.: 041 372 79 29,
Tel.: 041 372 74 75.

Содержание BP93p

Страница 1: ...ys owej B P 1 CNC ELECTRIC DISCHARGE MACHINE BP93p zapbp com pl Zak ad Automatyki Przemys owej B P 99 300 Kutno Kuczk w 13 fax 024 253 74 46 Tel 024 254 63 66 26 200 Ko skie ul M y ska 16 fax 041 372...

Страница 2: ...intended to perform electron discharge machining of all types of steel cast iron alloys aluminium and other electro conductive materials It is used primarily to produce injection moulds blanking dies...

Страница 3: ...Volume 160 litres Dielectric fluid Petroleum paraffin oil Filtering medium Paper OSCILLATOR Drilling current 30A Electrode working voltage 250V Supply voltage 3x380V Power input 1 5kW Petroleum level...

Страница 4: ...achining tank by two hoses The dielectric fluid contained in the tank is supplied through a filter paper and then flows into the distributor located on the tank side The distributor had three valves c...

Страница 5: ...n appropriate signal lamp In the case of automatic working mode the system shuts down the oscillator T20 ST1 and generates an additional acoustic signal If the RC oscillator is activated the inverter...

Страница 6: ...hine operates In addition there must also be a site plan showing all locations where electromagnetic field intensity was measured After finishing work travel by a specific value to remove the electrod...

Страница 7: ...rried out in difficult conditions It results in an increased electrode consumption 8 VALVE switch on off pulse spraying of the dielectric fluid Fuction o is activated only if period retracting of elec...

Страница 8: ...played in readers must be treated as rough data If it is necessary to obtain highly accurate data use precise measuring equipment e g measurement strips f Drilling results displayed on a reader are er...

Страница 9: ...nd electrode are not adequately cooled or especially when there is air present in the working area of a drilling electrode if it protrudes above the surface of the dielectric fluid or it is not submer...

Страница 10: ...t in splashing of the dielectric fluid d Call external services and act adequately to the course of events 14 INSPECTIONS AND MAINTENANCE OF THE MACHINE The machine must undergo period inspections car...

Страница 11: ...Zak ad Automatyki Przemys owej B P 11 15 TECHNOLOGICAL CHARAKTERISTICS Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Страница 12: ...Zak ad Automatyki Przemys owej B P 12 Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Страница 13: ...Zak ad Automatyki Przemys owej B P 13 Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Страница 14: ...Sp z o o 44 101 Gliwice ul Kujawska 102 Tel 32 401 22 00 Fax 32 401 22 55 Email gliwice fuchs oil pl fuchs oil pl c COPPER AND OTHER NON FERROUS METALS HUTMEN S A 53 234 Wroc aw ul Grabiszy ska 241 He...

Страница 15: ...erosion removal machines manufactured by ZAPbp Operator s manual zapbp com pl Zak ad Automatyki Przemys owej B P 99 300 Kutno Kuczk w 13 Fax 024 253 74 46 Tel 024 254 63 66 26 200 Ko skie ul M y ska 1...

Страница 16: ...ls 9 3 1 9 Limiting switches 10 3 2 Configuration of coordinates 10 3 2 1 Operator s coordinates 10 3 2 2 A list of base coordinates 11 3 2 3 Physical coordinates 11 3 3 Alignment 12 3 3 1 Within a ho...

Страница 17: ...3 4 5 1 G codes preparatory functions 21 4 5 2 G codes standard cycles 22 4 5 3 M Codes 23 5 Automatic Working Mode 24 6 A pattern of preparatory procedures before commencing a drilling process 25...

Страница 18: ...working bit and the table if this function is active the following messages appears on the screen IZR 3 A numeric keypad 4 A block of navigational keys it is used to navigate through the controller m...

Страница 19: ...ionalities Language Programming List of programmes Transfer of program Bluetooth RS232 New program Automatic Working Mode By pressing one of the three keys that define the working mode see Fig 2 the U...

Страница 20: ...le for travelling the working bit of the machine in a specific direction and according to a specific turning movement by pressing and holding one of the keys included in the directional keypad see Fig...

Страница 21: ...ording to a pre set step value The following step values are available 0 01mm 0 10mm and 1 00mm Access path Manual Mode R Travel By the step of Screen Course of action 1 Use the F2 and F3 to select a...

Страница 22: ...tion o The machine will travel according to the set value The following keys are available when this function is carried out STOP Travel is stopped immediately When the function is paused the followin...

Страница 23: ...nue b Fx Abort Travel will be stopped Attention Before initiating travel make sure that the Ignore Short Circuit IZR function is inactive 2 1 7 Travel to the beginning of program Intended use This fun...

Страница 24: ...ng message displayed on the screen k or k respectively with the value of axis coordinate corresponding to the value that triggered a limiting switch 2 2 Configuration of coordinates 2 2 1 Operator s c...

Страница 25: ...n the current value of a corresponding physical coordinate o The selected axis is displayed with an intersection in relation to the edge of the column o To navigate through the list of base coordinate...

Страница 26: ...the conditions below has occurred a The machine has been started for the first time b The machine has been moved to a different working station c The machine has undergone repairs that required the di...

Страница 27: ...e X axis X rotation around the Y axis alignment along the Z axis X rotation around the Y axis alignment along the Z axis Y Y Y Y Rotation around the Z axis Z rotation around the Y axis alignment along...

Страница 28: ...se coordinates Stopping the process See item 2 1 8 General error messages regarding travels Critical ruler errors See item 2 1 8 General error messages regarding travels Travel Home Unrepairable short...

Страница 29: ...ssigned to each of the keys 1 The value is modified by 1 2 The value is modified by 1 3 The cursor moves to the element on the left 4 The cursor moves to the element on the right 2 Confirm the declare...

Страница 30: ...clared instrument by pressing F1 Load o When a particular type of instrument has been loaded the following symbol will precede it 2 5 3 Language Intended use This function enables selecting a language...

Страница 31: ...icular attribute o When the particular attribute has been activated the following symbol will follow it 3 Press F2 Deactivate to deactivate the particular attribute o When the particular attribute has...

Страница 32: ...y pressing ENT o A command listing will be displayed o To view a particular program use the block of navigational keys see Fig 3 See below to learn about the operations assigned to each of the keys 3...

Страница 33: ...is 0 9 the value will be modified by 1 If the range is A Z the previous letter in the alphabet is displayed 3 The cursor moves to the previous item of the entered name 4 The cursor moves to the succes...

Страница 34: ...n the automatic mode has been selected information about selecting a program see item 3 1 List of programmes Problems with an SD card No SD card The card is not present physically in its slot Problems...

Страница 35: ...ow feed X movement command for the X axis endpoint X coordinates Y movement command for the Y axis endpoint Y coordinates Z movement command for the Z axis endpoint Z coordinates A movement command fo...

Страница 36: ...l G56 G00 X0 Y0 Z0 A0 G00 X1 79 Y3 83 Z0 A0 G03 X8 21 Y 3 83 I3 21 J 3 83 3 5 2 G codes standard cycles Table 3 3 A list of the available G codes Standard cycles G80 cancelling standard cycle G81 carr...

Страница 37: ...long side machined to the depth of 8mm G56 G00 X0 Y0 Z0 A0 G85 L8 S1 D5 3 5 2 4 G90 G91 Modifying the method of interpreting data absolute incremental Presented below are programs that carry out dril...

Страница 38: ...art o If the operation is successful the following messages will be displayed on the screen Operation completed successfully The following keys are available when this function is carried out STOP Wor...

Страница 39: ...ator temperature or level of kerosene Burn A burn has been detected The starting level of coordinate Z has been exceeded by 5mm When drilling the working bit of the machine has exceeded the starting p...

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