FRONT & REAR DECK LIDS
The Xebra Sedan is a
with storage capacity in the rear but no storage space inside the front deck lid. Do not attempt to stow,
create storage or strap anything in this area. It allows no safe place for foreign objects. It's very important not to this open while the
Xebra is turned on. This could result in unexpected injuries.
To open the front deck lid, pull the release handle located on the front passenger's side. Pull gently and the
lid latch will release. There is a bar that is intended to hold the deck lid open. Do not force the deck lid
upward, this will result in damage to the windshield and put stress on the hinges.
Inside the front deck lid you will find the brake fluid reservoir, the horn, and the windshield fluid tank. In the
center you will see the access to the front tire and suspension. It is not recommended that you make any
adjustments to braking or suspension systems aside from checking brake and
fluid regularly.
To close the front deck lid, remove the support bar and place it into its clip. Close and press the lid down
(towards the back) gently until it clicks. Do not slam the front deck lid. Slamming could damage the deck lid
clamp. Check to ensure the deck lid closed firmly and properly. If not, release the lid as before and close it
again. Pressing down hard on it with a hand or knee may leave an indentation in the deck lid.
To open the hatchback press the release button in the rear of the vehicle and open upwards.
Beneath the rear storage area you will find a rear deck lid. To open, you must push the rear seats
forward and lift the lid (Fig 1). Inside you will find the motor, the contactors, the battery charger and
the motor controller. These are often very hot, even during charging. DO NOT TOUCH them. If you
see loose or frayed wires or damage, contact your local service
center or dealership. Do not operate the Xebra if any such damage
has occurred.
To close the hatchback, lower, close and gently press at center until it
clicks. Do not slam it. Rough handling can cause damage to the latch
and/or body.
hatchback
windshield
s
77
Owner
’
s Manual
Fig 1
The following parts and components are Not intended to be serviced by the user, only a ZAP-trained technician. Any repairs or
alterations made to the vehicle
The Xebra's rear wheels are powered by a 72VDC brushed series wound drive motor rated at 5 KW. Located
inside the rear deck lid, this motor has a continuous horsepower output rating of about 5 HP with a peak power
somewhat higher. This is sufficient to propel the vehicle at up to 40 MPH on level terrain.
The motor is equipped with a temperature-activated cooling fan, located inside the rear deck lid and above the
motor. A temperature sensor on the motor turns the fan on at 60 degrees C. Operating the vehicle without the
cooling fan working can cause the motor to overheat and could lead to serious damage. If the motor gets too
hot (135 degrees C), a light on the dashboard voltage meter will illuminate, alerting you to the problem. Stop
the car and allow the motor to cool before continuing. Do NOT use water to cool the motor! It is an electrical
component and can be damaged by moisture.
Located in the rear deck lid and inside the High Voltage Electrical Components Box, large
cables connect the battery pack to the motor controller through the power contactors. Its
function is to take the input from the accelerator and adjust the speed of the motor
accordingly. It is programmed by ZAP with a general-purpose power curve, and is not user
serviceable.
Located inside the rear deck lid, the battery charger regulates the power going into the traction
battery pack (72 volt) from the 110VAC charging cord. It will shut off automatically when charging is
complete.
WILL VOID THE WARRANTY!
DRIVE MOTOR
COOLING FAN
MOTOR CONTROLLER
BATTERY CHARGER
To determine proper function of charger, refer to the
section.
Checking Battery Voltage
8
Owner
’
s Manual
