Zamil Cooline CDL Series Скачать руководство пользователя страница 17

61

63

60

COMP2 ON

COMP2 TRIP

INDIVIDUAL COMP. ON/OFF/TRIP 

COMP 2

TO ECB1

X2

55

COMP 1

X1

TO ECB1

COMP1 ON

COMP1 TRIP

41B

FR2

2

56

41A

FR1

58

2

UNIT ON

43

1

45

AR1

UNIT TRIP

44A

 UNIT TRIP

46

44

2

 UNIT ON / OFF

UNIT STATUS (VFC) INDICATION CONNECTION

AR9-1

6D

6E AR8-1

C

NC

P

1

NO

LPS5

Y2 [LVTB]

31B

AR9

HGS CONNECTION W/O COMP UNLOADER

Y1 [LVTB]

31A

AR8

HGS

2

6C

17A

C [LVTB]

17A

X2

70

COMP4 ON

COMP4 TRIP

71

TO ECB2

COMP3 TRIP

41D

FR4

COMP3 ON

65

66

COMP 3

TO ECB2

X1

41C

FR3

73

2

68

2

COMP 4

44C

44B

73

B

72

B

71

B

73

A

71

A

72

A

CONTROLS

TO ATB

230Vac

HTR1

HTR2

INFAN

(in cond. unit)

(in cond. unit)

TO ECB

30

29

14

HC2

28

AFS

BMC

19

BM CONTROL
STG1 COOLING

STG1 HEATER
STG2 HEATER

STG2 COOLING

 ( NOTE 8)

(REMOVE JUMPER JP)

Y1

W2

W1

Y2

R
C
G

TB1 (ECB)

Y1

W2

W1

Y2

24Vac

R
C
G

LVTB

T3

F

T2

F

T1

F

(Stg. 1 Heating)

T1

H

T2

H

T3

H

(Stg. 2 Heating)

FROM T'STAT CONTROLLER OR DDC

(by others)

W2

W1

Y2

Y1

G

C

R

68

SWITCHING CONTACTS

69

70

OPTIONAL AHU INTER-CONNECTION 

 (POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)

TO POWER SUPPLY

L1

L3

L2

TO POWER SUPPLY

L2

L1

L3

TO POWER SUPPLY

L1

C

L2

C

L3

C

L2

L1

L3

YR3

Y4

Y3

STG3 COOLING

STG4 COOLING

YR3

Y3

Y4

LPS5

C

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

C

LPS6

COMP 2

TO ATB

28B

28B

COMP 1

TO ATB

28A

28A

P

NC

6B

NC

P

NC

NO

C

LPS10

P

5B

NO

2

P

NO

LPS9

C

6A

5A

NO

NC

2

AR9-1

HGS CONNECTION WITH COMP UNLOADER

COMP1 SHOULD ALWAYS BE LEAD COMPRESSOR.

DIP SWITCH S2 SHOULD ALWAYS BE SET TO "ON" POSITION.

NC

P

NOTE: 

6E

NO

LPS5

C

AR8-1 6D

6C

HGS

2

5A

LPS11

NO

C

LPS12

C

NC

NO

UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS

P

 CAPACITY UNLOADING.

NOTE

TO ATB

COMP 4

28D

C

28B

LPS8

P

NO

NC

6B

P

6C

NC

5B

2

NO

NC

TO ATB

28C

COMP 3

LPS7

P

28C

C

5C

2

UL3

UL7

UL8

UL4

UL1

UL2

UL6

UL5

FR1-1

FR3-1

FR2-1

FR4-1

CC2A

-2A

CC4A

-2

A

AR1-1A

FR3-2A

FR1-2A

FR2-2A

CC1A

-2

A

FR4-2A

CC3

A-

2A

OLR-1

HTR2

HTR1

CB12

HC2

HC1

CB11

BMC

OLR

CB

CONDENSER FAN MOTOR POWER,  CONTROL CONNECTIONS : STANDARD AND  FAN CYCLING OPTION (12FANS)

35

I

11

2

FM1

36

A

35

A

37

E

FM5

36

E

35

E

37

A

37

B

35

B

36

B

FM2

FM11

36K

35G

35

F

36

F

37

F

FM6

35K

37G

36G

FM7

37H

36H

37K

35H

FM8

FM12

36

L

35

L

37

L

FMC2

10

1

10

0

L1

CB7

CB6

FMC1

10

2

104

103

105

L3

L2

L3

L2

L1

CB9

10

7

10

6

FMC5

10

8

L1

L3

L2

CB9

11

0

10

9

11

1

FMC6

L3

L1 L2

36

J

35

J

37

I

36

I

FM9

37

J

FM10

CB10

FMC7

11

3

11

4

FMC8

13A

13G

12G

TO ECB1

OUTFAN 1

OUTFAN 2

TO ECB1

FM7

T.O.P

12A

FM1

T.O.P

12K

FMC5

12K

2

FM11

T.O.P

FM5

T.O.P

12E

12E

FMC1

2

12-FAN MOTOR LAYOUT

CDL195

CO

NT

RO

L

PAN

EL

FM9

T.O.P

1

12I

FMC5A-1

13I

FMC7

2

FMC1A-1

1

FMC3

T.O.P

12C

13C

2

FM3

35

C

36

C

37

C

FM3

FMC3

CB8

L3

L2

L1

FMC4

FM4

37

D

36

D

35

D

FM2

TO ECB2

12B

OUTFAN 1

T.O.P

12F

13B

12D

FM6

FMC2

12F

T.O.P

2

FMC2A-1

1

TO ECB2

FM4

FMC4

13D

T.O.P

2

OUTFAN 2

12H

T.O.P

FM12

13H

T.O.P

FM8

12L

12L

FMC6

2

12J

FMC6A-1

1

13J

T.O.P

FM10

FMC8

2

11

5

11

6

11

7

REFER OPTIONAL FCS CONNECTION BELOW.

**

FMC1A-1

1

FM3

FMC3

13C

T.O.P

2

SEE FCS CONN BELOW

SEE FCS CONN BELOW

SEE FCS CONN BELOW

SEE FCS CONN BELOW

10A

11A

FCS1

P

12C

1

FMC2A-1

P

12D

FCS3

10B

11B

13D

T.O.P

FMC4

2

FM4

10C

10D

1

1

FMC6A-1

FMC5A-1

12J

FCS4

11D

P

P

FMC8

13J

FM10

T.O.P

12I

FCS2

11C

13I

T.O.P

FM9

FMC7

2

2

16

TYPICAL SCHEMATIC WIRING DIAGRAM

MODELS: CDL110 - CDL195

Power supply: 380/415V-3Ph-50Hz

NOTES

1. ANY WIRE REPLACEMENT SHOULD BE OF 90

0

C

OR ITS EQUIVALENT.

2. USE COPPER CONDUCTOR WIRES ONLY.

3. POWER MUST BE SUPPLIED TO CRANKCASE

HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANK-
CASE HEATER MUST BE ON FOR 12 HOURS BE-
FORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN COMPRESSOR DAMAGE.

4. FUSED DISCONNECT SWITCH OR CIRCUIT

BREAKER TO BE PROVIDED BY CONSUMER
WITH RATING AS RECOMMENDED BY COOLINE.

5. COMPRESSOR MOTORS ARE PROVIDED WITH SSPS OR IN-

TERNAL LINE BREAK THERMAL OVERLOAD PROTECTION.

6. USE DISCONNECT TAB           OR SPLICE ONLY WHERE

EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.

7. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB

FIELD WIRING. GROUND CONNECT AT BOTH ENDS.

8. COOLING OUTPUT SIGNAL FROM CONTROLLER

SHOULD FOLLOW THE SEQUENCE:
ON SEQUENCE - Y1 - Y2 - Y3 - Y4.
OFF SEQUENCE - Y4 - Y3 - Y2 - Y1.

9. AT COMP. LOCKOUT CONDITION (FAULT), VOLTAGE

ACROSS TERMINAL X1, X2 OF ECB & ATB #2 IS
230VAC. ALSO, COMP. LOCKOUT LIGHT (RED) IS ON.

+

LEGEND

AR

AUXILIARY RELAY

ATB

AUXILIARY TERMINAL BLOCK

BM

BLOWER MOTOR

BMC

BLOWER MOTOR CONTACTOR

CC

COMPRESSOR CONTACTOR

CCA

CC AUXILIARY CONTACT

CB

CIRCUIT BREAKER

C. HTR

CRANKCASE  HEATER

COMP/C COMPRESSOR

DDC

DIRECT DIGITAL CONTROLLER

ECB

ELECTRONIC CONTROL BOARD

F

FUSE

FCS

FAN CYCLING SWITCH

FM

FAN MOTOR (CONDENSER)

FMC

FAN MOTOR CONTACTOR

FR

FAULT RELAY

HGS

HOT GAS BYPASS SOLENOID

HPS

HIGH PRESSURE SWITCH

HVTB

HIGH VOLTAGE TERMINAL BLOCK

JP

JUMPER

L1

LINE 1

L2

LINE 2

L3

LINE 3

LPS

LOW PRESSURE SWITCH

LVTB

LOW VOLTAGE TERMINAL BLOCK

LUG

LUG GROUND

NTB

NEUTRAL TERMINAL BLOCK

OLR

OVER LOAD RELAY

P

PRESSURE

PDS

PUMP DOWN SOLENOID

SSPS

SOLID STATE PROTECTION SYSTEM

TOP

FM THERMAL OVERLOAD PROTECTION

TRANS TRANSFORER

T'STAT THERMOSTAT

VFC

VOLT FREE CONTACT

YR

COOLING RELAY

FIELD WIRING

TERMINAL BLOCK OR TERMINATION POINT

SPLICE-CLOSED END

JUNCTION OF WIRES, CONNECTED

CROSSING OF WIRES, NO CONNECTION

_ _ _

Содержание Cooline CDL Series

Страница 1: ...PL OM CDL 07 1M E INSTALLATION OPERATION MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS CDL SERIES R 22 ...

Страница 2: ...nt charging 23 Start up inspection check list 23 24 Check out operational start up procedure 24 ELECTRICAL Power supply 25 Unbalanced voltage 25 Motor contactor 26 Fan motor 26 Crankcase heater 26 Lube oil protection control 26 27 Voltage monitor 27 REFRIGERATION Compressor 28 High low pressure protection 29 30 Pump down control 30 Trouble shooting chart 31 33 Parts list 34 Recommended spare parts...

Страница 3: ...derstand and respect those identifications WARNING These units operate on a high voltage with moving parts at high speed which can lead to serious injuries and or damage to the unit Never attempt to service the unit unless the main electrical power supply has been disconnected CAUTION Extra care should be observed when installing test running adjusting servicing or maintaining the unit as the haza...

Страница 4: ...ER FIN WITH COIL GUARD A STANDARD OPTIONS M REPLACEABLE CORE FILTER DRIER SHUT OFF VALVE P PRESSURE GAUGES SUCTION DISCHARGE O PRESSURE GAUGES SUCTION DISCHARGE OIL H HOT GAS BYPASS VALVE R CONDENSER PRESSURE RELIEF VALVE J M P COMBO K M O COMBO N M H COMBO Q M R COMBO S M H R COMBO T M H P COMBO U M H O COMBO V A H R COMBO F A H P COMBO G A H O COMBO L A H P R COMBO B M H O R COMBO 11 MECHANICAL ...

Страница 5: ...0 758 987 758 987 CONDENSER FAN Type Propeller Qty Diameter inch 2 30 2 30 4 30 4 30 4 30 4 32 4 32 Nominal CFM 13000 13000 26000 26000 26000 42776 41376 Motor HP RPM 1 5 950 1 5 950 1 5 950 1 5 950 1 5 950 2 920 2 920 CONDENSER COIL Type Inner grooved tubes and enhanced fins Tube Dia Rows Fins per inch 3 8 3 14 3 8 4 14 3 8 2 14 3 8 3 14 3 8 4 14 3 8 3 14 Total face area Sq ft 32 9 32 9 59 5 59 5...

Страница 6: ...CONDENSER FAN Type Propeller Qty Diameter inch 4 32 6 32 6 32 6 32 8 32 10 32 12 32 Nominal CFM 41240 59400 59856 65736 81280 97620 119712 Motor HP RPM 2 920 2 920 2 920 2 920 2 920 2 920 2 920 CONDENSER COIL Type Inner grooved tubes and enhanced fins Tube Dia Rows Fins per inch 3 8 4 14 3 8 3 14 3 8 4 14 3 8 4 14 3 8 4 14 3 8 4 14 3 8 4 14 Total face area Sq ft 87 5 100 120 160 168 190 240 HIGH P...

Страница 7: ... 6 118 3 2 3 12 19 1 5 1 380 61 0 16 73 7 100 2 27 2 198 3 4 3 12 19 1 5 2 380 61 0 16 88 1 120 2 33 6 225 3 4 3 12 19 1 5 2 380 120 0 32 108 1 150 2 42 5 250 3 4 3 12 19 1 5 2 380 120 0 32 114 2 150 2 42 5 48 7 250 310 3 4 2 70 13 9 2 0 2 380 120 0 32 120 4 150 2 48 7 310 3 4 2 70 13 9 2 0 2 380 120 0 32 151 4 200 2 60 1 504 3 4 2 70 13 9 2 0 2 240 200 0 83 196 7 250 2 80 2 393 3 6 2 70 13 9 2 0 ...

Страница 8: ...7 DIMENSIONS NOTE All dimensions are in mm CDL 020 CDL 025 CDL 030 CDL 035 CDL 040 ...

Страница 9: ...8 DIMENSIONS NOTE All dimensions are in mm CDL 050 CDL 055 CDL 065 ...

Страница 10: ...9 DIMENSIONS NOTE All dimensions are in mm CDL 080 CDL 100 CDL 110 MODEL H CDL 080 1950 CDL 100 2253 DIMENSIONS ...

Страница 11: ...10 DIMENSIONS NOTE All dimensions are in mm CDL 135 CDL 160 ...

Страница 12: ...11 DIMENSIONS NOTE All dimensions are in mm CDL 195 ...

Страница 13: ...P1 G Y1 C 4A 3B 3A R 24Vac JP Y1 C LVTB CC2 CC1 R C Y1 ATB PLEASE REFER TO FAN MOTOR CONTROL CONNECTION SHEET 2 of 2 G W1 W2 Yellow OFF blinking slow LPS1 ckt fault Orange Set dip switch 3 according to unit s option pump down or no pump down note blinking slow LPS2 ckt fault blinking fast HPS2 ckt fault blinking fast HPS1 ckt fault system 2 fault diagnostic ECB DIP SWITCH SETTINGS LED INDICATORS G...

Страница 14: ... CLOSED END TYPICAL SCHEMATIC WIRING DIAGRAM MODELS CDL020 CDL100 NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR ITS EQUIVALENT 2 USE COPPER CONDUCTOR WIRES ONLY 3 POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP IF POWER IS OFF 6 HOURS OR MORE CRANK CASE HEATER MUST BE ON FOR 12 HOURS BE FORE OPERATING THE SYSTEM FAILURE TO FOLLOW THESE INSTRUCTIONS ...

Страница 15: ...24D JP8 SQMBO4 P III HP1 ON OFF ON OFF ECB2 Y2 W1 W2 Y1 G OLR3 1 21C 24C JP7 JP P LPS4 P P LPS3 HPS4 JP10 26D P HPS3 26C JP9 1 SEE VFC CONNECTION OUTFAN2 OUTFAN1 HEATER2 X2 X1 41D 41C HEATER1 INFAN FR3 FR4 TO TO P1 P2 COMP2 4D 3D 4C COMP1 R 3C CC4 CC3 TO ATB TB1 STG3 COOLING STG4 COOLING Y4 Y3 Y3 Y4 15 17 31A 31B YR3 YR4 31C 31D YR3 1 YR4 1 15B 31C 31D L2 C HTR1 L1 REMOVE JP3 REMOVE JP4 COMP SSPS ...

Страница 16: ...TO ECB2 T O P 12B FM4 T O P 12D 13B 12D FMC2 2 OUTFAN 1 FM5 TO ECB1 OUTFAN 2 T O P 12E FM7 T O P 12G 13E 12H FMC3 FM6 OUTFAN 2 TO ECB2 2 12F T O P FM8 T O P 12H 13F 12H FMC4 2 CONDENSER FAN MOTOR POWER CONTROL CONNECTIONS WITH FAN CYCLING OPTION 8FANS FMC5A 1 FMC1A 1 FMC6A 1 FMC2A 1 FMC1A 1 FMC5A 1 FMC2A 1 FMC6A 1 PANEL CONTROL 10 FAN MOTOR LAYOUT CDL160 FMC8 35J FM1 36A 35A FM3 37C 37A 36C 35C 35...

Страница 17: ...MC7 2 FMC1A 1 1 FMC3 T O P 12C 13C 2 FM3 35C 36C 37C FM3 FMC3 CB8 L3 L2 L1 FMC4 FM4 37D 36D 35D FM2 TO ECB2 12B OUTFAN 1 T O P 12F 13B 12D FM6 FMC2 12F T O P 2 FMC2A 1 1 TO ECB2 FM4 FMC4 13D T O P 2 OUTFAN 2 12H T O P FM12 13H T O P FM8 12L 12L FMC6 2 12J FMC6A 1 1 13J T O P FM10 FMC8 2 115 116 117 REFER OPTIONAL FCS CONNECTION BELOW FMC1A 1 1 FM3 FMC3 13C T O P 2 SEE FCS CONN BELOW SEE FCS CONN B...

Страница 18: ...ualize the run time of the compressors These functions are selectable through the dip switch on the electronic control board Please refer to the settings table shown in the unit s wiring diagram Fault Diagnostics In case of system fault LED s on the board emits a flashing signal indicating the nature or where the fault is This is to guide the service technician in identifying the fault Please refe...

Страница 19: ...e unit center of gravity Center of gravity is not unit center line Ensure center of gravity aligns with the main lifting point before lifting Use spreader bar when rigging to prevent the slings from damaging the unit CAUTION All panels should be in place when rigging Care must be taken to avoid damage to the coils during handling Insert packing material between coils slings as necessary RIGGING IN...

Страница 20: ...If unit is installed in special pit please observe the same tolerance for walls Pit height should not exceed the unit height FIGURE 1 STRAIGHT WALL MODEL NUMBER A B C D E CDL020 CDL025 1500 1500 1500 1500 1500 CDL030 CDL040 1500 1500 2000 1500 1500 CDL050 CDL195 2000 2000 3000 2000 2000 ...

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