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18

16. Troubleshooting

Problem

Reason

Investigation/Solution

Grill not turning on.   
Controller display not 

showing any numbers. 
No fan or auger 

operating noises.  

NO POWER

Check power supply to the grill. Power requirement is standard 

residential 10Amp 240V AC.   
If using a portable power supply, ensure minimum 400Watt power 

supply (240V AC). 

BLOWN FUSE

Disconnect power supply to grill, remove 2 screws in controller 

panel and check if fuse is blown.  Replace with new fuse type 3A 

M205 Slow Blow Fuse 5x20mm.

WIRING NOT CONNECTED

Check to ensure that all wiring plugs are connected to the circuit 

board.

CONTROLLER FAILURE

If the power supply is confirmed and the controller LCD display is 

not lighting up, it may be faulty and need to be replaced. 

LEr Error 

or 

No smoke or fire

NO PELLETS

Check to ensure there are pellets in the hopper.  
Ensure 

Initial Startup

 procedure has been completed. 

AUGER MOTOR FAILURE

Remove all pellets from the hopper (use vacuum to clean 

thoroughly) so the Auger can be clearly seen. 
Turn the Grill ON and turn the Dial to 

SMOKE

 setting and check to 

see if Auger is rotating.   
If Auger is not rotating after several minutes, it may be a faulty 

Auger motor or control board.  Note the Auger rotates very very 

slowly (~1.6RPM) 
Contact Z Grills Australia customer support for replacement parts. 

IGNITION ROD FAILURE

With the Grease Tray and Heat Baffle removed, turn the Dial to 

SMOKE

 setting so pellets are fed into the Fire-pot.  Watch for 

signs of smoke and the ignition rod to turn a dull red colour.   
If no smoke appears the Ignition Rod may have failed.  
Contact Z Grills Australia customer support for a replacement 

part. 

TOO MUCH ASH

Clean out the ash from the Fire-pot and refer to Cleaning 

Instructions.

Incorrect Grill 

Temperature

DIRTY TEMP SENSOR

Clean the Grill Temperature Sensor to ensure accurate 

temperature readings.

CONTROLLER FAULT

If the temperature is consistently different to the setting on the 

Temperature Dial the controller may be faulty.   
It is normal for the Grill Temperature to cycle above and below the 

setting by as much as 20

o

C, especially during the initial heat up 

phase.

TOO MUCH ASH

Accumulated ash around the Ignition Rod can prevent or delay 

ignition of the wood pellets results in high temperatures when 

they finally ignite.  Vacuum out the Fire-pot after each use. 

WEATHER TOO HOT

During hot, sunny weather the grill may exceed the temperature 

setting.  Place the Grill in a shaded area. 
Open the lid to allow the temperature to drop.  

LID OPEN TOO MUCH

Avoid opening the lid too often or for too long as this will cause 

larger temperature swings. 

Содержание Feed Life ZPG-700E Series

Страница 1: ...Z Grills ZPG 700E Wood Pellet Smoker Grill Owner Manual For ZPG 450A model V1 V2 www zgrills com au...

Страница 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Страница 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 13 11 Spa...

Страница 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Страница 5: ...setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE and let the grill cool do...

Страница 6: ...The below temperatures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced B...

Страница 7: ...uum when the grill is cold switched OFF and unplugged from power supply Once every 4 5 uses remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non metallic...

Страница 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Страница 9: ...rill Drum 7 Chimney Gasket 8 Chimney Cap 9 Chimney Stack 10 Side Shelf 11 Grease Bucket 12 Legs 13 Wheels 14 Right Leg Base 15 Foot Pad 16 Left Leg Base 17 Heat Baf e 18 Grease Tray 19 Front Shelf 20...

Страница 10: ...Assembly Process Follow the step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edg...

Страница 11: ...RUM STEP 4 DRUM LID HANDLE A G STEP 5 CHIMNEY CAP TIP Carefully align the bolt thread into the Chimney Stack then rotate the whole Cap until tight Fasteners 12 x B 12 x E 12 x J Fasteners 2 x A 2 x G...

Страница 12: ...P 7 FRONT SHELF BRACKETS Fasteners 6 x B B B STEP 8 FRONT SHELF Fasteners 4 x C 4 x D 4 x E STEP 9 HOPPER HANDLE Fasteners 2 x F C D E F TIP Cover the Hopper opening with a piece of cardboard to preve...

Страница 13: ...200 WATT PURPLE WHITE GREY GREY ORANGE WHITE ORANGE ORANGE RED WHITE BLACK BLACK TEMPERATURE SENSOR AUGER MOTOR COOLING FAN 25 WATT FIRE POT FAN 25 WATT TERMINAL BLOCK GREY GREY Electrical Wire Colou...

Страница 14: ...ontact support zgrills com au to order spare parts Component Description Part Name Grill Temperature Sensor ZG 450 TSENSOR Controller Board ZG CONT Fire Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG...

Страница 15: ...e Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Turn the Dial to SHUT DOWN CYCLE and let the grill cool down The fan will continue to run for around 10min Do...

Страница 16: ...llets drop into the Fire pot turn the Controller Dial to SMOKE and startup as normal Startup Procedure 1 Open the Grill Lid 2 With the Controller Dial on Shut Down Cycle switch the power ON 3 Turn the...

Страница 17: ...ard the top of the Grill drum and so temperatures on the main grill rack may be 10 15oC lower If there is a problem with the operation of the Ignition Rod please order a replacement by contacting the...

Страница 18: ...e the Auger rotates very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to SMOKE se...

Страница 19: ...llet feed tube that the Auger pushes the pellets through This dust can slowly burn back up towards the Hopper causing smoke to appear from the Hopper It is very unlikely to cause an actual re in the h...

Страница 20: ...scissors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Onl...

Страница 21: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

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