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DO NOT RETURN STORE.    For questions regarding assembly and use,   

call Customer Service: 877-441-6999.

 

INSPECTION BEFORE RIDING 

ITEM TO CHECK 

CONTENT 

Steering 

Smoothness; No restriction of movement; No 
play or looseness 

Brakes 

Proper brake lever free play; enough brake 
force. 

Tires 

Proper air pressure; Enough tread depth; No 
cracks, rips, or other damages Note: Check tire 
pressure, spec is located on side of tire. 

Fuel 

Enough fuel for the intended trip; Fuel hose 
connected securely; No damage to fuel tank or 
cap; Fuel tank cap closed securely 

Engine stop switch 

Proper operation 

Engine oil 

Proper level – Check oil by inspecting Engine Oil 
Dip Stick. The engine oil should be between the 
Minimum and Maximum lines.   

Throttle 

Proper free play of throttle lever; smooth 
response; quick return to idle position 

General condition 

Bolts and nuts are tight; no rattle from any parts 
of the engine when running,    no visible 
evidence of Damage 

 
 

 

Failing to inspect the Mini Bike before operating could be hazardous. 
Failing to perform proper maintenance could also be hazardous. 

Failing to inspect and maintain your Mini Bike could increases the 
chances of an accident or equipment damage 

Always inspect your Mini Bike each time before riding, and make sure 
it is in a safe operating condition. Refer to the INSPECTION AND 
MAINTENANCE section in this manual.

 

 
 

Operating this Mini Bike with improper tires, or improper tire air 
pressure could be hazardous. 

If you use improper tires or improper air pressure, you may lose 
control of the Mini Bike. This will cause an accident. 

Always use the tires with size and type tires specified in this user’s 
manual. Always maintain proper tire air pressure as described in the 
INSPECTION AND MAINTENANCE section.

 

 

Содержание Badger 100

Страница 1: ...Read Instructions Before Using Your New Badger 100...

Страница 2: ...PULL CORD 7 FUEL FILL 8 FUEL VALVE 8 INSPECTION BEFORE RIDING 9 ENGINE STARTING AND STOPPING 10 INSPECTION AND MAINTENANCE 11 CHECKING OIL 11 CHANGING OIL 12 CHECKING CLEANING AIR FILTER 13 ADJUSTING...

Страница 3: ...high speeds is the cause of many accidents do not drive at a speed that the actual situation does not permit This user s manual contains important safety and maintenance information Read it carefully...

Страница 4: ...head injury or death in an accident Operating without protective clothing also increases your chances of severe injury in an accident Always wear an approved DOT motorcycle helmet which fits properly...

Страница 5: ...DO NOT RETURN STORE For questions regarding assembly and use call Customer Service 877 441 6999 LOCATION OF LABELS 1 6 8 7 3 5 2 4 1 4 5 6 2 7 3 8...

Страница 6: ...ylinder 97cc Wheelbase 927 1mm 36 5 inch Spark plug NGK 6RTF BM4A BMR4A Dead weight 33 57 kg 74 lbs Spark plug gap 0 6mm 0 7mm 024 inch 028 inch Payload 96 7kg 200 lbs Ground clearance 127 mm 5 inch F...

Страница 7: ...877 441 6999 LOCATION OF PARTS Hand Brake Seat Cushion Side Panel Spark Plug Rear Shock Rear Wheel Clutch Cover Oil Fuel Plug Drive Chain Front Shock Front Wheel Throttle Handle Front Fender Gas Tank...

Страница 8: ...Left Hand Grip Right Hand Grip OFF button Pulling in brake lever located on left hand grip will stop mini bike Applying the hand throttle moving throttle counter clockwise will cause engine rpms to in...

Страница 9: ...THE VEHICLE NEAR OPEN FLAMES OR NEAR HEATING UNITS ONLY REFUEL THE VEHICLE IN OPEN AREAS TO REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Filler neck Fuel Valve operation ON With the handle...

Страница 10: ...nse quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the engine when running no visible evidence of Damage Failing to inspect the Mini Bike before o...

Страница 11: ...osition 4 Start engine with pull start cord 5 Allow engine to idle until engine is warm 6 Move carburetor choke lever toward OFF position when engine has sufficiently warmed up Note Engine may run ide...

Страница 12: ...check the oil 2 Add lubricating oil up to the edge of the fuel plug 3 Screw oil gage plug tightly CAUTION Never start the engine when there is insufficient lubricating oil Otherwise it will cause har...

Страница 13: ...er disposal procedures contact your local oil recycling center 3 Clean and replace the Screw Plug tightly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine...

Страница 14: ...r filter element 7 Reinstall air filter cover CAUTION The air filter element must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be p...

Страница 15: ...at the hand throttle Check if the throttle twist grip has the required free operating movement The required free operating movement 2 6mm 078 24in If the grip cannot be moved freely turn the adjustin...

Страница 16: ...vement of 5 7mm 2 3in Adjust with free play adjustment bolt 2 To make rear brake pad adjustment turn rear adjusting bolt clockwise to loosen and counter clockwise to tighten brake tension 3 Brake pads...

Страница 17: ...in Loosen Tighten Chain Chain Engine adjusting bolts Loosen Chain GREASING PROCEDURES TO THE DRIVEN CHAIN 1 Shut off the engine 2 Add light amounts of machine oil or chain grease to the driving chain...

Страница 18: ...removing clutch cover 2 Remove Clutch Cover 3 With compressed air blow through holes to remove any dust and or particles 4 Oil Clutch bearing with a few drops of 30W motor oil Note Make sure oil does...

Страница 19: ...ts should be cleaned using low pressure water Wheel hub Exhaust pipe Fuel tank and lower portion of cushion Carburetor Head lock and ignition switch Meters 1 After pre wiping the vehicle should be was...

Страница 20: ...han one month fuel in the carburetor must be fully drained This will help ensure that the carburetor maintains its normal performance after the storage Gasoline is flammable and may cause fire and eve...

Страница 21: ...d in storing the vehicle Change the engine oil if the vehicle has been out of service for over 4 months 2 Drain off the remaining atomized anti rust oil from the fuel tank followed by filling it with...

Страница 22: ...Every 5 hours operation All nuts and bolts Check for tightness X Chain tension Check X Brakes Check X Throttle Check X Throttle cable Check X means This item of maintenance should be carried out at a...

Страница 23: ...ded engine Remove and inspect spark plug Dry and reinstall spark plug 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the engine to a qualified mechanic Replace...

Страница 24: ...NCLUDED WITH THIS REGISTRATION CARD Thank you for purchasing an Yukon Trail Inc Badger 100 Mini Bike If there are parts missing or if your Badger 100 Mini Bike does not run properly do not return your...

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