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12

12

-16

Air Operated V

alve/Contr

ol V

alve

Air Operated Valve/Control Valve – Annex

XX

CT-1

Trouble

Cause

Remedy

Warning

Be sure to install safety device for such as blocking or opening when failure or 
malfunction of solenoid valve may violate human life, body, or property.

Please refer to the manual attached to the product for procedures for installation and operation.

CAUTION

Troubleshooting

Control valve

The product 
does not 
operate.

Operation 
is unstable 
(Hunting occurs).

Leakage from 
plug.

Leakage from 
gland packing 
and bonnet 
gasket.

Pilot pressure or external signal is not supplied.  ....  Check existence of pilot pressure (0.35 MPa or 

more) by device such as pressure gauge. Check 
existence of external signal by device such as tester.

Air supply piping is clogged or leaks.  ...............  In case of clogging, clean air supply piping. In 

case of leakage, replace the piping.

Diaphragm bolt is loosened.  .............................  Retighten diaphragm bolt.
Leakage occurs between lower diaphragm  ......  Replace actuator.
case and diaphragm rod.
Failure occurs in accessory positioner or ..........  Inspect or replace positioner or regulator.
regulator.
Failure occurs in body part or actuator.  ............  Inspect or replace body part or actuator.
Sensitivity of positioner is not appropriate.  .......  Replace positioner.

Abnormal signal is sent from controller.  ............  Regulate controller and check signal system.
Pilot pressure is not stable.  ...............................  Check air supply piping and replace it with one of 
                                                                              larger nominal size.

Valve does not descend to the position of  ........  Readjust zero point by controller.
full close.
There is damage on plug or seat ring.  ...............  Replace body part.

Gland nut or bonnet nut is loosened.  ................  Retighten the nut. In case the leakage is still 
                                                                              found, replace packing.
Hardening of gland packing or bonnet gasket.  ....  Replace gland packing or bonnet gasket.

Recommended torque for actuator 

To install actuator set on body, tighten so that appropriate 
pressure can be applied on gasket 

3

, with torque wrench. 

In this case, use tightening torque as follows. 

Nominal Size 

Tightening torque 

15A

 60Nm

20A

 90Nm

25A

120Nm

32A

150Nm

40A

190Nm

50A

230Nm

Содержание PD-1

Страница 1: ...12 1 Air Operated Valve Control Valve 12...

Страница 2: ...ight products depending on the intended of uses Confirm the additional details on the product page Step 2 Sizing Please confirm the essential Cv value on the sizing data P 5 or Please confirm the esse...

Страница 3: ...ntrol by a combination of controller Control on off of the fluid line for explosion proof area that cannot use electricity What is Air Operated Valve What is Control Valve Application Application Best...

Страница 4: ...50A Flanged type 9 PD 3 Piston type Steam Air Water Oil Equivalent to SCS14A 0 2 2 1 200 C JIS Rc 15 50A Screwed type 11 Model Type Fluid Material Working Press MPa Max Temp C Connection Size Feature...

Страница 5: ...Max gas flow rate m3 h standard condition G Specific gravity relative to air for gas or relative to water for liquid t Fluid temperature C V Max liquid flow rate m3 h Cv Cv value of each nominal size...

Страница 6: ...lation check the direction of the product so that the fluid flowing and the arrow marked on the product are in the same direction 3 As shown in the above figure it is recommended that stop valves stra...

Страница 7: ...der to prevent malfunction due to the distortion of the body 6 Recommend the upright installing position for the control valve top drive unit 7 Secure a space required for disassembly or removal of th...

Страница 8: ...close 0 Pressure Maximum Valve operation valve opening Condition of fluid Signals DC 20 mA Fully open 100 Water level Quick increase Increase signal Open Water level Slow increase 4 mA Fully close 0...

Страница 9: ...del PD 1 PD 2 Application Steam Air Cold and hot water Other non dangerous fluids Working pressure 0 1 0 MPa Max temperature 180 C Operation Air to open Pilot pressure 0 2 0 25 MPa Material Body Bronz...

Страница 10: ...eights kg PD 1 PD 2 Nominal size d L H H1 Cv value Weight 15A Rc 1 2 90 210 50 5 4 20A Rc 3 4 100 221 56 7 4 4 25A Rc 1 110 221 56 11 4 7 Nominal size L H H1 A Cv value Weight 15A 120 210 50 140 5 5 9...

Страница 11: ...luids 600 cSt or less Nominal size 15 50A Working pressure 15A 0 2 2 MPa 1 20A 0 1 3 MPa 25A 0 0 9 MPa 25A 0 2 2 MPa 1 32A 0 1 2 MPa 40A 0 1 0 MPa 50A 0 0 75 MPa Pilot pressure 15A 0 35 1 0 MPa 20A 0...

Страница 12: ...packing V PTFE Diaphragm EPDM Accessories Electro pneumatic positioner 4 20 mA DC Air regulator CT 1 1 CT 1 offers the standard type electro pneumatic positioner and the air regulator as accessories a...

Страница 13: ...n preventive structure with high tolerance for vibration Quick and accurate response Good efficiency with small air consumption Easy zero span adjustment LCD monitor shows positioner s condition Excel...

Страница 14: ...lapping with mixed sand 3 Packing is consumable supply If getting old replace with new one 4 Conduct inspection for spring buckling and stem bending etc Pilot pressure is not supplied Check air supply...

Страница 15: ...finished Actuator set cannot be removed when pilot pressure is not supplied to pilot port Also it is very dangerous to stop pilot pressure during supply at work because actuator set files out from bod...

Страница 16: ...Leakage occurs between lower diaphragm Replace actuator case and diaphragm rod Failure occurs in accessory positioner or Inspect or replace positioner or regulator regulator Failure occurs in body pa...

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