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1.   Remove rider seat.

2.   For Husqvarna 701, follow installation steps “a”.
      For KTM 690, follow installation steps “b”.

2a. Remove the three header heatshield bolts and 
      remove heatshield. 

      Note: There are two tabs on the heatshield with 
 

    rubber sleeves that clip into the left side 

 

    panel.

2b. Remove the two muffler heatshield bolts and 
      remove heatshield. Remove fuel filler cap and 
      disconnect fuel breather hose. Remove the four 
      bolts and three screws securing the upper rear 
      fender.

      Note: The three screws are located underneath 
 

    the license plate holder. 

3a. Remove left side panel by removing the bolt
      on the top rear by the rear fender. Carefully pull 
      side panel outward and slide forward to remove. 

3b. Slide upper rear fender cover forward to clear 
      fuel breather nipple and remove. 

4.   Loosen muffler exhaust clamp and while 
      securely supporting the stock muffler, remove 
      muffler mount bolt and carefully remove the 
      stock muffler assembly. 

      Note: The exhaust gasket will not be re-used 
 

    with the Yoshimura slip-on system.    

Removal

3

CAUTION:  Exhaust system can be extremely hot.  
 

        Let motorcycle cool down before 

 

        beginning installation. Always wear 

 

        hand and eye protection and take 

  

        precautionary measures to avoid  

 

        

 

        injury.

WARNING: Always properly support vehicle with 
 

        a stand and/or lift when servicing or 

 

        performing any work. Unstable 

 

        vehicles may present dangerous 

 

        conditions and may cause property 

 

        damage and/or personal injury. 

NOTE:         Read through all instructions before 
 

        beginning installation.

2.   Install (No. 1) 

19701-435,

 tailpipe outlet into 

      muffler inlet. 

3.   Install muffler/tailpipe assembly over the stock 
      header outlet while simultaneously aligning 
      muffler bracket to muffler mount. Secure using 
      (No. 4) 

M8X50H,

 8mm bolt and (No. 6) 

      8MMNUT, 8mm flange nut. Torque to factory 
      specification. 

1

      Note : The two stock muffler mount collars must
 

     be re-used. 

2

      Note : Muffler mount installs between the 
 

     muffler bracket.

4.   Torque (No. 3) 

20062,

 exhaust clamp to 8.5 Nm 

      (6 ft-lb, 0.86 kg-m).

5.   Install (No. 5) 

RACE-SPS-1,

 medium exhaust 

      springs between muffler and tailpipe using the 
      

ST-200,

 spring puller tool supplied in the kit. 

6a. Re-install left side panel.

6b. Re-install upper rear fender and fuel filler cap.

7a. Re-install header heatshield. Check to make 
      sure heatshield tabs are secured in the side 
      panel slots.

7b. The stock muffler heatshield will not be re-used.

8.   Re-install rider seat. 

Muffler Mount

2

4

1

3

Installation

1.   Slide (No. 3) 

20062,

 exhaust clamp over (No. 1) 

      19701-435,

 tailpipe inlet. Do not torque at this 

      time. 

6

Содержание 19701BD520

Страница 1: ...all stock parts from your existing system as some components may be necessary to install your new Yoshimura exhaust depending on the application Read through all instructions before beginning install...

Страница 2: ...ra Tailpipe 1 2 19701BD520 LMA Yoshimura Muffler Assembly 1 3 20062 Exhaust Clamp 1 4 M8X50H 8mm x 50mm Flanged Hex Head Bolt 1 5 RACE SPS 1 Medium Exhaust Spring 2 6 8MMNUT 8mm Flange Nut 1 SA 16 K S...

Страница 3: ...protection and take precautionary measures to avoid injury WARNING Always properly support vehicle with a stand and or lift when servicing or performing any work Unstable vehicles may present dangero...

Страница 4: ...Yoshimura Tech Department at 800 634 9166 in CA 909 628 4722 for more information 9 Before starting vehicle check for proper clearance between new exhaust system and rear suspension i e tire swingarm...

Страница 5: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Страница 6: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Страница 7: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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