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5803640-BIM-B-0620

44

Johnson Controls Ducted Systems

Operation

Cooling Sequence Of Operation

For the ZW series of units, the thermostat makes a circuit 
between "R" and "Y1" for the first stage of cooling.

The call is passed to the 

Unit Control Board (UCB),

 which 

then determines whether the requested operation is available 
and, if so, which components to energize.

If at any time a call for both heating and cooling are present, the 
heating operation will be performed. If operating, the cooling 
system is halted as with a completion of a call for cooling. 
Heating always takes priority.

Continuous Blower

By setting the room thermostat fan switch to "ON," the supply 
air blower will operate continuously.

Intermittent Blower

With the room thermostat fan switch set to "AUTO" and the 
system switch set to either the "AUTO" or "HEAT" settings, the 
blower is energized whenever a cooling or heating operation is 
requested. The blower is energized after any specified delay 
associated with the operation.

When energized, the indoor blower has a minimum run time of 
30 seconds. Additionally, the indoor blower has a delay of 10 
seconds minimum off.

No Outdoor Air Options

When the thermostat calls for cooling, the low-voltage control 
circuit from “R” to “Y1” and “G” is completed. The compressor and 
condenser fan motor are energized. After completing the specified 
fan on delay for cooling, the UCB will energize the blower motor.

Once the thermostat has been satisfied, it will de-energize Y1. If 
the compressor has satisfied its minimum run time, the 
compressor and condenser fan de-energize. Otherwise, the 
unit operates the cooling system until the minimum run time for 
the compressor has been completed. After the compressor de-
energizes, the blower is stopped following the elapse of the fan 
off delay for cooling.

To be available, a compressor must not be locked-out due to a 
high or low-pressure switch or freezestat trip and the anti-short 
cycle delay (ASCD) must have elapsed.

Economizer With Single Enthalpy Sensor

When the room thermostat calls for cooling, the low voltage 
control circuit from “R” to “G” and “Y1” is completed. The UCB 
energizes the blower motor (if the fan switch on the room 
thermostat is set in the “AUTO” position) and drives the 
economizer dampers from fully closed to their minimum position. 
If the enthalpy of the outdoor air is below the setpoint of the 
enthalpy controller (previously determined), “Y1” energizes the 
economizer. The dampers will modulate to maintain a constant 
supply air temperature as monitored by the discharge air sensor. 

If the outdoor air enthalpy is above the setpoint, “Y1” energizes 
the compressor and condenser fan motor only.

Once the thermostat has been satisfied, it will de-energize “Y1”. If 
the compressor has satisfied its minimum run time, the 
compressor and condenser fan are de-energized. Otherwise, the 
unit operates the cooling system until the minimum run times for 
the compressor has been completed. After the compressor de-
energizes, the blower is stopped following the elapse of the fan 
off delay for cooling, and the economizer damper goes to the 
closed position. If the unit is in continuous fan operation the 
economizer damper goes to the min. position.

Economizer With Dual Enthalpy Sensors

The operation with the dual enthalpy sensors is identical to the 
single sensor except that a second enthalpy sensor is mounted 
in the return air. This return air sensor allows the economizer to 
choose between outdoor air and return air, whichever has the 
lowest enthalpy value, to provide maximum operating 
efficiency.

Economizer With Power Exhaust

A unit equipped with an economizer (single or dual enthalpy) 
and a power exhaust operates as specified above with one 
addition. The power exhaust motor is energized 45 seconds 
after the actuator position exceeds the exhaust fan set point on 
the economizer control. As always, the "R" to "G" connection 
provides minimum position but does not provide power exhaust 
operation.

Motorized Outdoor Air Dampers

This system operation is the same as the units with no outdoor 
air options with one exception. When the "R" to "G" circuit is 
complete, the motorized damper drives open to a position set 
by the thumbwheel on the damper motor. When the "R" to "G" 
circuit is opened, the damper spring returns fully closed.

Cooling Operation Errors

Each  cooling  system  is  monitored  for  operation  outside  of  the 
intended parameters. Errors are handled as described below. All 
system errors override minimum run times for compressors.

NOTE: 

The following components are needed to access the 
control points in the Smart Equipment™ control. 

1.

Local LCD on Unit Control Board.

OR

2.

Mobile Access Portal (MAP) Gateway (Portable).

• Source 1 P/N S1-JC-MAP1810-OP
• MAP Gateway Quick Start Guide P/N 24-10737-16
• MAP Gateway Instruction P/N 24-10737-8

High-Pressure Limit Switch

During cooling operation, if a high-pressure limit switch opens, 
the UCB will de-energize the associated compressor, initiate 

Содержание ZW Series

Страница 1: ...ils 31 15 Supply Air Limitations 34 16 Altitude Temperature Correction Factors 35 17 Airflow Performance Side Duct Application 38 18 Airflow Performance Bottom Duct Application 39 19 RPM Selection 40...

Страница 2: ...test edition Wear safety glasses and work gloves Use quenching cloth and have a fire extinguisher available during brazing operations Improper installation may create a condition where the operation o...

Страница 3: ...d directly on combustible flooring or in the U S on wood flooring or Class A Class B or Class C roof covering materials 4 For use with natural gas convertible to LP with kit This product must be insta...

Страница 4: ...Filter 5 2 Pleated Filter CG 6 4 Pleated Filter CG A Std Cabinet E SSD SST Drain Pan R Reverse Drain Pan A No Economizer B Economizer w Barometric RLF D Economizer w Power EXH H Motorized Damper Outdo...

Страница 5: ...Bracket 2 Turn each bracket toward the ground and the protective plywood covering will drop to the ground 3 Remove the condenser coil external protective covering prior to operation 4 Remove the tooll...

Страница 6: ...system down to 0 F when this product is applied in a comfort cooling application for people An economizer is typically included in this type of application When applying this product for process cool...

Страница 7: ...the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension acr...

Страница 8: ...Weight lbs Center of Gravity 4 Point Load Location lbs 6 Point Load Location lbs Shipping Operating X Y A B C D A B C D E F A3 3 ZW 745 740 40 26 180 147 186 228 124 108 95 120 137 157 A4 4 ZW 767 76...

Страница 9: ...nson Controls Ducted Systems 9 Figure 8 ZW A3 thru A4 Physical Dimensions 25 31 59 00 15 51 29 75 59 LEFT 11 3 8 21 3 16 89 27 5 16 4 3 16 FRONT See detail A for gas inlet A See detail B for drain loc...

Страница 10: ...Johnson Controls Ducted Systems Figure 9 ZW A5 Physical Dimensions LEFT A 59 00 C D E F 4 19 27 31 89 00 21 19 11 38 15 38 59 00 15 38 29 69 15 25 FRONT SEE DETAIL B FOR DRAIN LOCATION SEE DETAIL A FO...

Страница 11: ...3 16 15 3 16 6 3 16 42 CABINET 3 126 2 000 3 184 4 727 7 705 14 594 Gas Pipe Inlet Gas Exhaust Vent 5 3 8 1 FPT Table 5 ZW A3 thru A5 Unit Clearances Direction Distance in Direction Distance in Top1 1...

Страница 12: ...Unit Bottom Duct Openings Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27...

Страница 13: ...ith Cover Power Entry 2 1 2 Control Entry 7 8 Power Entry 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry 7 8 FRONT Dot Plugs 5 5 32 31 11 16 2 31 32 18 1 4 Return Air Supply Air A B C D...

Страница 14: ...ru A5 Roof Curb 4 5 16 A C B Table 7 Left End Duct Dimensions Unit Model Number Dimension in A B C ZW A3 30 357 13 365 22 516 ZW A4 30 357 13 365 22 516 ZW A5 30 357 13 365 22 516 8 or 14 50 1 2 30 20...

Страница 15: ...er the bottom of the unit For bottom duct application no duct cover changes are necessary For side duct application remove the side duct covers and install over the bottom duct openings The panels rem...

Страница 16: ...tall condensate drain line from the 1 inch NPT female connection on the unit to an open drain Figure 20 Condensate Drain Compressors The scroll compressor used in this product is specifically designed...

Страница 17: ...cement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire A disconnect must be utilized for these units Factory installed disconnects are available If...

Страница 18: ...he unit nameplate Refer to Electrical Data Table 9 to size power wiring fuses and disconnect switch Power wiring is brought into the unit through the side of the unit or the basepan inside the curb Fi...

Страница 19: ...OL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 1 4 3 1 2 4 Second stage ot required on single stage he g units Jumper is required if there is no Smoke Detector circuit Jumper is requir...

Страница 20: ...35 40 E06 4 5 1 12 5 24 6 30 1 35 40 E08 6 8 1 18 9 30 1 37 35 40 E15 11 3 2 31 4 45 8 52 6 50 60 E20 15 2 41 6 58 5 65 4 60 70 230 13 8 83 1 22 2 1 5 2 5 5 None 24 6 30 1 35 40 E06 6 1 14 4 24 6 31...

Страница 21: ...06 4 5 1 12 5 24 6 30 1 35 40 E08 6 8 1 18 9 30 1 37 35 40 E15 11 3 2 31 4 45 8 52 6 50 60 E20 15 2 41 6 58 5 65 4 60 70 230 13 8 83 1 22 2 1 5 2 5 5 None 24 6 30 1 35 40 E06 6 1 14 4 24 6 31 4 35 40...

Страница 22: ...5 1 12 5 34 6 41 5 45 50 E08 6 8 1 18 9 42 6 49 5 45 50 E15 11 3 2 31 4 58 3 65 1 60 70 E20 15 2 41 6 71 77 9 80 80 230 13 8 83 1 22 2 1 5 2 5 5 20 None 34 6 40 1 45 50 E06 6 1 14 4 37 43 9 45 50 E08...

Страница 23: ...1 12 5 34 6 41 5 45 50 E08 6 8 1 18 9 42 6 49 5 45 50 E15 11 3 2 31 4 58 3 65 1 60 70 E20 15 2 41 6 71 77 9 80 80 230 13 8 83 1 22 2 1 5 2 5 5 20 None 34 6 40 1 45 50 E06 6 1 14 4 37 43 9 45 50 E08 9...

Страница 24: ...tate efficiency 81 5 81 81 81 5 81 81 81 81 80 5 No burners 4 4 6 4 4 6 4 6 8 No stages 21 22 22 21 22 22 22 22 22 Temperature Rise Range F 20 50 F 25 65 F 50 80 F 20 50 F 25 65 F 40 70 F 25 65 F 35 6...

Страница 25: ...1VM34 1VL44 1VL40 1VP56 Blower Sheave AK69 AK69 AK56 AK56 AK61 AK74 Belt A47 A47 A47 A47 A47 A51 Motor HP each 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 2 RPM 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56...

Страница 26: ...with locality The value should be checked with the local gas utility Figure 23 Side Entry Gas Piping Figure 24 Bottom Entry Gas Piping NOTE Maximum capacity of pipe in cubic feet of gas per hour base...

Страница 27: ...h accessory kit model numbers 1NP0454 or 1NP0455 All LP gas equipment must conform to the safety standards of the National Fire Protection Association Table 13 Gas Heat Minimum Supply Air Size Tons Mo...

Страница 28: ...ing to NFPA 72 requirements and cleaned at least once a year For specific troubleshooting and maintenance procedures please refer to the smoke detector s installation instructions which accompanies th...

Страница 29: ...for free cooling The position of the damper is set proportionally between the Economizer Minimum Position and the Economizer Minimum Position Low Speed Fan set points in relationship to the VFD output...

Страница 30: ...sor output be turned ON if the economizer output is less than 100 even if the differential between zone or return temperature and the current cooling setpoint is great enough to demand more than one s...

Страница 31: ...mistor MAT parameter reports input status F C 3 65 VDC reading MAT to COM with open circuit Read only use in current control revision IN1 MAT LEDs at left on upper edge of economizer board POWER POWER...

Страница 32: ...power exhaust actuator and economizer actuator Connects through circuit trace to 24V IN pin HOT ECON 2 10 VDC output for the Economizer actuator Econ parameter reports output status 0 100 Used to posi...

Страница 33: ...egative for the indoor air quality sensor Connects through circuit trace to 24V IN pin COM R 24V 24 VAC hot supplied for the outdoor air quality sensor Connects through circuit trace to 24V IN pin HOT...

Страница 34: ...s drawing low amperage has similar suction and discharge pressures or producing a high noise level the scroll is misphased Blower Rotation Check for proper supply air blower rotation If the blower is...

Страница 35: ...or adjusting belt tension 1 Loosen six nuts top and bottom A 2 Adjust by turning B 3 Never loosen nuts C 4 Use belt tension checker to apply a perpendicular force to one belt at the midpoint of the sp...

Страница 36: ...0 56 Example 2 A system located at 5 000 feet of elevation is to deliver 1 400 CFM at a static pressure of 1 5 Use the unit blower tables to select the blower speed and the BHP requirement Solution A...

Страница 37: ...HP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1230 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns open will achieve...

Страница 38: ...0 956 0 80 1015 0 90 1072 0 99 1130 1 08 1189 1 16 1500 650 0 35 720 0 44 786 0 54 849 0 64 911 0 74 970 0 84 1028 0 93 1086 1 03 1144 1 12 1202 1 20 1600 664 0 39 734 0 49 800 0 58 863 0 68 924 0 78...

Страница 39: ...2 1039 0 92 1099 1 01 1160 1 09 1223 1 16 1500 675 0 37 744 0 46 810 0 56 872 0 66 933 0 77 993 0 87 1053 0 96 1113 1 05 1174 1 14 1237 1 20 1600 690 0 42 759 0 51 825 0 61 887 0 72 948 0 82 1008 0 92...

Страница 40: ...10 12 hrs run time is recommended Table 19 RPM Selection Size Tons Model HP Max BHP Motor Sheave Blower Sheave 6 Turns Open 5 Turns Open 4 Turns Open 3 Turns Open 2 Turns Open 1 Turn Open Fully Close...

Страница 41: ...motor sheave is open 5 Select the correct blower performance table for the unit from Tables 17 and 18 Tables are presented for side and down flow configuration 6 Determine the unit Measured CFM from...

Страница 42: ...can result in substantial changes in static pressure and BHP BHP and AMP draw of the blower motor will increase by the cube of the blower speed Static pressure will increase by the square of the blowe...

Страница 43: ...2 0 03 0 01 0 01 0 01 0 02 0 02 0 02 1200 0 04 0 00 0 04 0 01 0 01 0 01 0 02 0 02 0 02 1300 0 03 0 01 0 05 0 01 0 01 0 01 0 03 0 03 0 03 1400 0 03 0 03 0 07 0 02 0 02 0 02 0 03 0 03 0 03 1500 0 03 0 0...

Страница 44: ...ntroller previously determined Y1 energizes the economizer The dampers will modulate to maintain a constant supply air temperature as monitored by the discharge air sensor If the outdoor air enthalpy...

Страница 45: ...or coil Low ambient mode always begins with compressor operation Compressor minimum run time may extend the minutes of compressor operation The off cycle will begin immediately following the elapse of...

Страница 46: ...h operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the heater and energizing the blower Reset Remove the call for heating by lowering the therm...

Страница 47: ...hree ignition attempts the furnace is locked out for one hour The furnace is monitored during this one hour period for unsafe conditions Recycle Operation When a flame is lost after the flame stabiliz...

Страница 48: ...e switch closes or W1 is lost Roll out Switch ROS The roll out switch is wired in series with the pressure switch As such the ICB cannot distinguish the roll out switch operation from that of the pres...

Страница 49: ...time should the standby gas pressure exceed 10 5 in or the operating pressure drop below 4 5 in for natural gas units If gas pressure is outside these limits contact the local gas utility or propane s...

Страница 50: ...This gas furnace has two heat stages Therefore the gas valve has two adjustment screws located under a plastic protective cover The second stage 100 input adjustment screw is adjacent to the HI marki...

Страница 51: ...inspection and or replacement NOTE Reverse the above procedure to replace the assemblies Make sure that burners are level and seat at the rear of the gas orifice Figure 29 Typical Flame Figure 30 Typ...

Страница 52: ...microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in series Connec...

Страница 53: ...t indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1 1...

Страница 54: ...C reading EC2 to EC2 with open circuit Used in suction line temperature safety Pinned connections on right edge of UCB RAH Return Air Humidity input from 0 10 VDC 0 100 RH sensor Input required for re...

Страница 55: ...ut for indoor blower contactor coil indoor blower VFD enable relay coil Output with heat cool operation G input or schedule demand C1 24 VAC hot output for compressor 1 If demand is present and permis...

Страница 56: ...er of the board Positive of the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the J8...

Страница 57: ...ication circuit Earth ground reference of the cable to prevent interference on the FC bus BACnet MSTP communication circuit Item Selector in red housing at left on top edge of the communication board...

Страница 58: ...air Cable2 2 We recommend 26 AWG solid 6 wire 3 twisted pairs cable as the best fit for fabricating modular cables with the modular jack housing assembly Be sure the cable you use fits the modular jac...

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