
FORM 145.05-SU3 (611)
ISSUE DATE 6/01/2011
JOHNSON CONTROLS
25
APPENDIX 2 - FACTORY RUN TEST PROCEDURE
Each unit undergoes a final QA check before the unit
is shipped from the factory. This final check includes
a complete operational test that verifies the operation
of all of the systems and installed options on the unit.
This Run Test is built into and performed by the unit
controller (IPU). This mode can also be used in the
field to verify operation at start-up.
The unit will arrive in the field with all the ordered
options already configured. As part of start-up you
may need to change set points and turn features ON or
OFF based on the desires of the customer. Once con-
figured, the FACTORY RUN TEST mode can be used
to verify operation. The controller will begin with the
first applicable test in the order indicated in the table
below. The controller will prompt you with a question
“Initiate Test”. Indicate Yes by pressing the accept key
(check key) or move to a different test on the list by
pressing the up or down arrow keys. Pressing the can-
cel key will leave the RUN TEST mode.
For each test, the controller will indicate the test name
and the state of the test. For the state of the test, the
following information will be displayed:
• NO TEST – This message indicates that the test
shown has never been performed.
• UNDERWAY – This message indicates the test
shown has started.
• PASS – This message indicates the test shown
was completed successfully. When started in the
field all the items should show PASS.
• FAIL – this message indicates the test shown has
ended and was not successful.
APPENDIX 2 - FACTORY RUN TEST PROCEDURE
To start the test, turn the UNIT rocker switch to the
OFF position. Press the SERVICE key and enter pass-
word 9725.
See Section 6 of the IOM for information
on how to enter the PASSWORD.
Use the down arrow key
to scroll down to FACTO-
RY RUN TEST. Press the check key (√ ) and use the
right arrow key
to change from USER DISABLED
to USER ENABLED. Press the check key (√ ). The
following test sequences will appear:
HIGH POST TEST
The first test that appears is HIGH POST TEST. Use
the down arrow key to go to the next test.
SUPPLY FAN TEST
During this test sequence, the supply fan
blower will operate at 42 hertz. Make sure
this speed will not result in a static pres-
sure which could damage the building
supply duct system.
To initiate the test press the check key (√ ). The control
will ask you ARE YOU SURE? Press the check key
(√ ) again. Once underway, the controller will perform
the following sequence:
1. Start the Supply Fan and set the Supply Fan VFD
output to 50%.
2. Wait 30 Seconds.
3. Stop the Supply Fan.
Prompt Message #1
SPEED CORRECT? When the supply fan is running
the supply fan VFD should indicate approximately 42
Hertz. Press the check key if the speed is correct.
TABLE 1 -
FACTORY RUN TEST PROCEDURE
RUN TEST
ORDER
TEST DESCRIPTION
CRITERIA NECESSARY FOR TEST TO BE RUN
1
High Potential Test
All Units (FACTORY ONLY)
2
Supply Fan Test
All Units
3
Compressor System A
All Units
4
Compressor System B
All Units
5
Compressor System C
Unit Size => 39 Ton
6
Compressor System D
Unit Size => 39 Ton
7
Compressor System E
Unit Size => 100 Ton
8
Compressor System F
Unit Size => 100Ton
9
Analog Output Operation Test
All Units
10
Stage Electric Heat Test
Units with HEAT TYPE set to ELECTRIC
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