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54

Содержание YCAE065X

Страница 1: ...AIR COOLED MODULAR CHILLER AND HEAT PUMP YCAE065 100 130 X AIR COOLED MODULAR CHILLER AND HEAT PUMP 50Hz NSTALLATION COMMISSIONING OPERATION MAINTENANCE...

Страница 2: ......

Страница 3: ...zardous situation which will result in death or serious injury if proper care is not taken Identifies a hazard which could lead to damage to the machine damage to other equipment and or environmental...

Страница 4: ...ide the control cabinet Devices such as relays switches transducers and controls and any external wiring must not be installed LQVLGH WKH PLFUR SDQHO OO ZLULQJ PXVW EH LQ DFFRUGDQFH ZLWK RKQVRQ RQWURO...

Страница 5: ...F THIS DOCUMENT Q FRPSO LQJ ZLWK RKQVRQ RQWUROV SROLF IRU FRQWLQXRXV SURGXFW LPSURYHPHQW WKH LQIRUPDWLRQ CHANGE BARS ASSOCIATED LITERATURE MANUAL DESCRIPTION FORM NUMBER SINGLE CIRCUIT AND DUAL CIRCUI...

Страница 6: ...BASIC UNIT NOMENCLATURE...

Страница 7: ...5 23 5 7 1 1 6725 21 7 216 163 7 21 029 1 7 81 7 25 7 758 6 6 7 21 167 7 21 167 7 21 67 1 1 163 7 21 2 7 21 1 5 1 6 62 7256 237 21 2035 6625 02817 1 48 3 3 1 3 3 25 55 1 0 17 5 1 32 5 6833 211 7 21 21...

Страница 8: ...SETPOINTS UNIT FAULT 38 39 39 42 42 42 42 42 43 44 45 46 4 7 4 SECTION MAINTENANCE IMPORTANT COMPRESSORS CONDENSER COILS OPERATING PARAMETERS CONDENSER FAN MOTORS OVERALL UNIT INSPECTION EXPANSION TAN...

Страница 9: ...SECTION 1 GENERAL INFORMATION AND SAFETY INTRODUCTION QJ WKH XQLW V WARRANTY 1...

Страница 10: ...SAFETY Fluorinated Greenhouse Gases Responsibility for Safety MISUSE OF EQUIPMENT Suitability for Application Structural Support Mechanical Strength 2...

Страница 11: ...General Access Pressure Systems Electrical Heat Radiation Rotating Parts Sharp Edges Refrigerants and Oils 3...

Страница 12: ...High Temperature and Pressure Cleaning 4...

Страница 13: ...SECTION 2 PRODUCT DESCRIPTION INTRODUCTION UDWLQJ RI RUURVLRQ UHVLVWDQW GENERAL SYSTEM DESCRIPTION Compressor Refrigerant Circuits Evaporator Heat Exchanger 5...

Страница 14: ...Condenser POWER PANEL 6...

Страница 15: ...ACCESSORIES OPTIONS 7...

Страница 16: ...HYHO DGMXVWLQJ VSULQJ W SH PP RU VHLVPLF GHIOHFWLRQ RU 8...

Страница 17: ...The most appropriate rigging and lifting method will depend on job specific factors such as the rigging equipment available and site needs Therefore a professional rigger must determine the rigging a...

Страница 18: ...DQG ILQV IURP SRWHQWLDO GDPDJH DQG FRUURVLRQ 7KH XQLW VKRXOG EH VWRUHG LQ D ORFDWLRQ ZKHUH WKHUH LV PLQLPDO DFWLYLW LQ RUGHU WR OLPLW WKH ULVN RI 7R SUHYHQW LQDGYHUWHQW RSHUDWLRQ RI WKH SUHVVXUH UHOLH...

Страница 19: ...uthorized YORK service mechanic or a qualified service person experienced in unit installation INSTALLATION CHECKLIST HANDLING INSPECTION RFFXUUHG GXULQJ WUDQVLW I GDPDJH LV HYLGHQW LW VKRXOG EH QRWHG...

Страница 20: ...OHDUDQFHV DUH OLVWHG XQGHU 1RWHV LQ WKH LPHQVLR Foundation Ground Level Locations Rooftop Locations Noise Sensitive Locations 12...

Страница 21: ...Cold Climate Locations Corrosion Locations ISOLATORS OPTIONAL COMPRESSOR MOUNTING CHILLED LIQUID PIPING 13...

Страница 22: ...h pressure rubber hose or piping loops to ensure against transmission of water pump vibration The necessary components must be obtained in the field FRQQHFWLRQ VL HV DUH VZLWFK SDGGOH WR WKH VL H RI W...

Страница 23: ...The Flow Switch MUST NOT be used to start and stop the unit i e starting and stopping the chilled water pump It is intended only as a safety switch PIPEWORK ARRANGEMENT Notes 15...

Страница 24: ...16...

Страница 25: ...WIRING 17...

Страница 26: ...Pump Start Contacts Alarm Status Contacts Remote Start Stop Contacts 18...

Страница 27: ...Flow Switch Input External Interlock ILUH DODUPV LQ FDVH WKHUH V DQ HPHUJHQF FXWR 19...

Страница 28: ...POWER SUPPLY CONNECTION Electrical Legends ABBREVIATIONS OF ELECTRICAL COMPONENTS YCAE065X ABBREVIATIONS OF ELECTRICAL COMPONENTS YCAE100 130X 20...

Страница 29: ...Power Supply Connection Single Unit Power Supply Connection Modular 21...

Страница 30: ...om the unit at or below freezing temperatures can result in damage to the evaporator and unit as a result of the chilled liquid freezing CONTROL WIRING Communication Wiring Wire Controller Communicati...

Страница 31: ...COMMUNICATION CABLE REQUIREMENT Field Wirings YCAE065X 23...

Страница 32: ...ZLWFK LV 9 ZKHQ It is possible that multiple sources of power can be supplying the unit power panel To prevent serious injury or death the technician should verify that NO LETHAL VOLTAGES are present...

Страница 33: ...SECTION 5 TECHNICAL DATA PHYSICAL DATA 25...

Страница 34: ...ELECTRICAL DATA Model YCAE065X YCAE100X YCAE130X ELECTRICAL DIAGRAM YCAE065X 26...

Страница 35: ...27...

Страница 36: ...YCAE100 130X 28...

Страница 37: ...29...

Страница 38: ...DIP SWITCH SETTING Microboard DIP Switch Address Setting MODULE SW301 1 SW301 2 SW301 3 SW301 4 SW301 5 30...

Страница 39: ...Model and Function Setting Model SW301 6 SW301 7 SW301 8 SW302 1 SW302 2 SW302 3 SW302 4 SW302 5 SW302 6 SW302 7 SW302 8 Wire Controller DIP Switch 31...

Страница 40: ...DIMENSIONS YCAE065X YCAE100 130X All dimensions are in mm unless specified otherwise The enclosure panels of YCAE100 130X as shown are optional 32...

Страница 41: ...25 V XQLW FRQWUROV ZLOO RSWLPL H RSHUDWLRQ ZLWKRXW QXLVDQFH KLJK CLEARANCES YCAE065X YCAE100 130X 33...

Страница 42: ...ly be carried out by YORK Authorized personnel PREPARATION POWER OFF Inspection Refrigerant Charge Do not liquid charge with static water in the cooler Care must also be taken to liquid charge slowly...

Страница 43: ...DUJLQJ FRQQHFWLRQ EHIRUH WKH Fans Isolation Protection Control Panel Power Connections Grounding 9HULI WKDW WKH XQLW V SURWHFWLYH JURXQG WHUPLQDO V DUH SURSHUO FRQQHFWHG WR D VXLWDEOH JURX Supply Volt...

Страница 44: ...Flow Switch Temperature Sensor s Control Supply UNIT OPERATING SEQUENCE RU WKH XQLW WR UXQ WKHUH PXVW EH DQ 21 FRPPDQG JLYHQ E FRQWUROOHU RU 6 XLOGLQJ XWRPDWLRQ 36...

Страница 45: ...KHQ WKH ODVW FRPSUHVVRU LQ D V VWHP RQH RU W 37...

Страница 46: ...H WKH FRQWUROOHU with benzene diluent or chemical cloth Otherwise discoloration or mechanical failure may occur To remove dirt dip the cloth in the water with a neutral detergent and wring the water b...

Страница 47: ...QGV 1 WR DEDQGRQ WKH VHWWLQJ Liquid Temperature Setpoint 3UHVV 83 RU 2 1 NH LQ GDLO GLVSOD VFUHHQ WR VHW WDUJHW OLTXLG WHPSHUDWXUHV 3UHVV 21 50 WR ILQLVK WKH VHWWLQJ RU WKH FRQWUROOHU ZLOO DXWRVDYH LI...

Страница 48: ...VDYH WKH YDOXH DQG DXWR VZLWFK WR WKH QH W VHWWLQJ 3UHVV 7 0 5 WR FDQFHO WKH Q WLPHU VHWWLQJ WKH ZHHNGD V DUH DEOH WR EH VZLWFKHG RYHU E SUHVVLQJ 81 7 21 NH HVV 83 WR 21 50 WKH ZHHNGD WLPHU DFWLYDWLRQ...

Страница 49: ...Keylock 3UHVV 7 0 5 DQG 2 1 LFRQV IRU VHFRQGV WR HQWHU H ORFN IXQFWLRQ 7KH 2 LFRQ ZLOO 3UHVV 7 0 5 DQG 2 1 DJDLQ WR WHUPLQDWH WKH IXQFWLRQ Pump Circulation VV 22 1 NH IRU VHFRQGV LQ GDLO GLVSOD WR HQ...

Страница 50: ...R FRQ JXUH XQLW 2SHUDWRU OHYHO LV 5HPHPEHU WKH SDVVZRUG SDUDPHWHUV DUH YLVLEOH 7KH LQWHUIDFH LV GLYLGHG LQWR YH DUHDV UHD 6 VWHP RSHUDWLQJ VWDWXV UHD XQFWLRQV UHD DWH DQG WLPH UHD DXOWV KLGH LI QR IDX...

Страница 51: ......

Страница 52: ...RQ UP FWLRQ Q OOLQJ...

Страница 53: ...EODFN...

Страница 54: ......

Страница 55: ...3UHVV WKH LFRQ WR DGG D QHZ LWHP DQG FRQ JXUH WKH DFWLRQ 7KH ROLGD 6HWWLQJ LV XVHG WR VHW VSHFL HG GDWHV DV KROLGD V KRRVH WKH GDWHV LQ WKH FDOHQGDU DQG SUHVV WKH FRQ UP EXWWRQ...

Страница 56: ...48...

Страница 57: ...T PDLQWDLQHG DFFRUGLQJ WR WKH LQGLYLGXDO PDQXIDFWXUH V COMPRESSORS CONDENSER COILS Exercise care when cleaning the coil so that the coil fins are not damaged OPERATING PARAMETERS CONDENSER FAN MOTORS...

Страница 58: ...EXPANSION TANK 50...

Страница 59: ...ModBus Protocol DEFINITIONS 51...

Страница 60: ...SYSTEM SETPOINTS 52...

Страница 61: ...SYSTEM PARAMETERS 53...

Страница 62: ...UNIT PARAMETERS 54...

Страница 63: ...81 7 3 5 0 7 56 217 55...

Страница 64: ...FAULT DEFINITIONS 56...

Страница 65: ...8 7 1 7 216 217 57...

Страница 66: ...8 7 1 7 216 217 58...

Страница 67: ...8 7 1 7 216 217 59...

Страница 68: ...PRESSURE TRANSDUCER DIAGRAM Low Pressure Transducer High Pressure Transducer 60...

Страница 69: ...R410A PRESSURE TEMPERATURE CHART Gauge Pressure kPa Temperature C Transducer Output Gauge Pressure kPa Temperature C Transducer Output 61...

Страница 70: ...5 35 6685 7 03 5 785 57 217 Gauge Pressure kPa Temperature C Transducer Output 62...

Страница 71: ......

Страница 72: ...YORK Guangzhou Air Conditioning Refrigeration Co Ltd 4681111 4681111 Johnson Controls Inc www johnsoncontrols com 4681114 2019...

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