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987158-UIM-B-1013

22

Johnson Controls Unitary Products

Air Supply Openings and Ducts

1. An opening may be used in lieu of a duct to provide the outside air

supply to an appliance unless otherwise permitted by the authority
having jurisdiction. The opening shall be located within 12” (30.5 cm)
horizontally from, the burner level of the appliance. Refer to “COM-
BUSTION AIR SOURCE FROM OUTDOORS and VENT AND SUP-
PLY AIR SAFETY CHECK” in these instructions for additional
information and safety check procedure.

2. The duct shall be either metal, or a material meeting the class 1

requirements of CAN4-S110 Standard for Air Ducts.

3. The duct shall be least the same cross-sectional area as the free

area of the air supply inlet opening to which it connects. 

4. The duct shall terminate within 12 in (30.5 cm) above, and within 24

in (61 cm) horizontally from, the burner level of the appliance having
the largest input.

5. A square or rectangular shaped duct shall only be used when the

required free area of the supply opening is 9 in

2

 (58.06 cm

2

) or

larger. When a square or rectangular duct is used, its small dimen-
sion shall not be less than 3 in (7.6 cm).

6. An air inlet supply from outdoors shall be equipped with a means to

prevent the direct entry of rain and wind. Such means shall not
reduce the required free area of the air supply opening. 

7. An air supply inlet opening from the outdoors shall be located not

less than 12” (30.5 cm) above the outside grade level.

Combustion Air Source from Outdoors

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space, Two per-
manent openings, shall communicate directly or by means of ducts
with the outdoors, crawl spaces or attic spaces.

2. One permanent openings, commencing within 12 in (30.5 mm) of the

top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and 6 in
(15.24 cm) from the front of the appliance. The opening shall com-
municate directly with the outdoors and shall have a minimum free
area of:

a. 1 square in per 3000 Btu per hour (6.45 cm3 per 0.879 kW) of the

total input rating of all equipment located in the enclosure.

b. Not less than the sum of all vent connectors in the confined

space.

3. The duct shall be least the same cross-sectional area as the free

area of the air supply inlet opening to which it connects.

4. The blocking effects of louvers, grilles and screens must be given

consideration in calculating free area. If the free area of a specific
louver or a grille is not known. Refer to Table 7 to estimate free area.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion 
air is taken must comply with the requirements specified in “AIR 
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air 
for Combustion and Ventilation of the National Fuel Gas Code, ANSI 
Z223.1 (latest edition). This type installation requires two properly sized 
pipes. One brings combustion air from a properly ventilated attic space 
or crawl space and a second pipe that extends from the furnace vent 
connection (top right of unit) to the exterior of the building.

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story or common venting systems are permitted and must be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions.

Vent connectors serving Category I furnaces shall not be connected
into any portion of mechanical draft systems operating under positive
pressure.

Horizontal portions of the venting system shall be supported to prevent
sagging using hangers or perforated straps and must slope upwards
not less than 1/4” per foot (0.635 cm/m) from the furnace to the vent ter-
minal.

It is recommended that you follow the venting safety procedure below.
This procedure is designed to detect an inadequate ventilation system
that can cause the appliances in the area to operate improperly causing
unsafe levels of Carbon Monoxide or an unsafe condition to occur.

 FIGURE 29:  

Outside and Ambient Combustion Air

Gable
Vent

Gas
Vent

Soffit
Vent

Ventilated

Attic

Top Above
Insulation

Optional
Inlet (a)

Outlet
Air (a)

Ventilated

Crawl Space

Gas
Water
Heater

Furnace

Soffit
Vent

Gas
Water
Heater

Inlet
Air (a)

Inlet
Air (b)

Furnace

Gas
Vent

Outlet
Air (a)

Outlet
Air (b)

Inlet
Air (a)

Inlet
Air (b)

Gas
Water
Heater

Furnace

Ventilated

Attic

Top Above
Insulation

Gable
Vent

Gas
Vent

Содержание TPLCC

Страница 1: ...and Duct Dimensions 9 Recommended Filter Sizes High Velocity 600 FPM 9 High Altitude Orifices 11 Ratings Physical Electrical Data 11 Estimated Free Area 21 Unconfined Space Minimum Area 21 Free Area 21 Gas Rate CU FT HR at Full Input 25 Inlet Gas Pressure Range 26 Nominal Manifold Pressure 26 Blower Performance CFM Any Position 28 These high efficiency compact units employ induced combustion reli ...

Страница 2: ...support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use the primary heat exchanger tubes as a lifting point provided that the tubes are lifted at the front of the heat exchangers where attached to the vestibule panel Do not use the top return bend of the heat exch...

Страница 3: ...t the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NSCNGPIC For a copy contact Standard Sales CSA International 178 Rexdale Boulevard Etobicoke Toronto Ontario Canada M9W 1RS STEP 3 Combustion and Ventilation Air US Section 5 3 of the NFGC air for Com...

Страница 4: ...f the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is i...

Страница 5: ...es are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4 flanges If the flanges are not used they should remain in the rotated down posi tion as shipped DUCTWORK INSTALLATION AND SUPPLY PLENUM CONNECTION UPFLOW HORIZONTAL Attach the supply plenum to...

Страница 6: ...ides of the furnace and the building joists studs or framing This line may be in contact with combustible material Refer to Figure 4 When moving or handling this furnace prior to installation always leave the doors on the furnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace support the ends of the furnace rather than lifting by the cabinet flanges at ...

Страница 7: ...exchang ers where attached to the vestibule panel Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position or their location brackets baffles DOWNFLOW APPLICATION To apply the furnace in a downflow position it will be necessary to rotate the vent blower 90 left or right so that the vent pipe passes through the side of the furnace casing rather ...

Страница 8: ...e 2 COIL FURNACE ASSEMBLY HC SERIES COILS These coils are supplied ready to be installed in a right hand position or a left hand position When used in conjunction with a horizontal furnace blow through application the coil should be oriented with the opening of the A coil closest to the furnace See Figure 12 FIGURE 8 Coil Flange FIGURE 9 Horizontal Right Application Typical FIGURE 10 Horizontal Le...

Страница 9: ...nal filter box FIGURE 13 Dimensions LEFT SIDE RIGHT SIDE 5 5 RETURN END B 24 25 29 5 For Cladded door add appoximately an additional 75 28 5 Electrical Entry Gas Pipe Entry Thermostat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A 5 Electrical Entry Vent Connection Outlet Vent Connection Outlet 4 Diameter Outlet Vent Connection Table 3 Cabinet and Duct Dim...

Страница 10: ... by 4 per 1 000 feet above sea level The modulating furnaces automatically de rate for altitude by measuring the inducer blower pressure and using that to determine if there is adequate air to support good combustion If there is not enough combustion air to properly support 100 of the furnace nameplate input rate the control will reduce the input to the point that there will be good combustion An ...

Страница 11: ...2 68 64 60 Orifice Drill Size 100 48 49 49 50 51 51 52 95 47 48 49 50 50 50 51 90 46 47 48 49 49 49 50 85 45 46 47 48 49 49 50 80 45 45 46 47 48 48 49 75 44 45 45 45 47 47 49 70 43 44 44 45 45 45 48 65 42 43 43 44 45 45 47 60 41 42 42 43 44 45 46 55 40 41 41 32 43 43 44 50 39 40 40 40 43 42 42 PROPANE KITS It is very important to choose the correct kit and or gas orifices for the altitude and the ...

Страница 12: ...communica tions control wiring see the section below entitled Control Wiring using Communicating Controls The Communicating System consists of several intelligent communicat ing components including the Communicating Thermostat Control touch screen wall thermostat modulating variable speed furnace air conditioner 15 and 18 SEER premium air conditioners or heat pump 13 15 and 18 SEER premium heat p...

Страница 13: ...through cabinet The 24 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an air conditioning unit contactor AIR CONDITIONER CONNECTIONS This furnace may be used with single stage or two stage air condition ing units For Single Stage A C Connect the low vol...

Страница 14: ...r W914 for electric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy ...

Страница 15: ...optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24 volt common is optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional Thermostat Installer Setup 15 Compressor Protection must be set to 5 C 24 Volt Common R 24...

Страница 16: ...on R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used ID MODELS LO COMP Single Stage Compressor OUT O Reversing Valve Energized in Cool HI COMP Second Stage Compressor OUT T...

Страница 17: ...OL X L Malfunction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pump OFF Step 1 of Thermostat Installer Configuration Menu must be set to Heat Pump 1 OD MODELS HGD HJR C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURN...

Страница 18: ...eat W2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Sensor BSG Bonnet Sensor YORKGUARD VI CONTROL SINGLE STAGE HEAT PUMP Bonnet Sensor Optional Change FFuel jumper on the heat pump control to ON 1 H 3 YMB YZB OD MODELS Y2 Second Stage Compressor Thermostat Installer Setup 1 System Type mu...

Страница 19: ...rgency Heat R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Step 1 of Thermostat Installer Configuration Menu must be set to HP2 Selection of GAS ELEC switch on thermostat not necessary Thermostat Installer Setup 0170 System Type must be set to 12 3 Heat 2 Heat Pump Thermostat Installer Setup 0190 Changeover Valve must be set to 0 O B terminal Energized in Cooling Thermostat In...

Страница 20: ...d to a 2 stage thermostat and a 2 stage heat pump 4 Hot Heat Pump The hot heat pump feature will not work when the control is wired to a single stage thermostat and a 2 stage heat pump TWINNING These furnaces are not to be twinned If more than one furnace is needed in an application each furnace must have its own complete duct system and its own wall thermostat SECTION VI VENT SYSTEM VENT CONNECTI...

Страница 21: ...creen shall have no dimen sion smaller than 0 25 0 64 cm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable louvers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 28 Combustion Airflow Path Through The Furnace Casi...

Страница 22: ...ectional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the free area of a specific louver or a grille is not known Refer to Table 7 to estimate free area Ventilated Combustion Air The ventilated attic space or a crawl space from which the combustion air is take...

Страница 23: ...iances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies which could cause an unsafe condition 2 Close all building doors and windows 3 Turn on clothes dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall...

Страница 24: ...r 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cubic feet dial provides a more accurate mea surement of gas flow 4 Refer to Table 10 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rat...

Страница 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232 581 92 39 78 196 32 113 225 563 94 38 76 192 33 109 218 545 96 38 75 188 34 106 212 529 98 37 74 184 35 103 206 514 100 36 72 180 36 100 200 500 102 35 71 178 37 97 195 486 104 35 69 173 38 95 189 4...

Страница 26: ...hanging the ATR jumper on the furnace control board The jumper is factory set to deliver an air temperature rise near the midpoint of the nameplate temperature rise range If more air is desired lower temper ature rise move the jumper to the 10 position If less air is desired higher temperature rise move the jumper to the 10 position Table 11 Inlet Gas Pressure Range INLET GAS PRESSURE RANGE Natura...

Страница 27: ... adjustments to the cooling blower airflow Continuous Fan Operation The airflow delivered by the furnace dur ing continuous fan operation can be adjusted as desired This is done my moving the control fan jumper on the control board to give the desired airflow The jumper has three positions The H position delivers maximum air flow 100 of the blower capacity Position M delivers approximately 70 of t...

Страница 28: ... H B 1125 750 1065 660 MH B 1225 820 1165 720 H A 1050 680 960 600 MH A 1100 740 1050 590 H C 890 600 855 525 ML B 920 615 875 540 MH C 675 450 640 395 L B 815 545 775 495 ML A 600 440 580 380 L A 720 499 700 430 ML C 540 440 525 380 L C High Low Speed Cooling CFM 080C16 100C16 Jumper Settings Hi Cool Lo Cool Hi Cool Lo Cool COOL Jumper ADJ Jumper 1715 1165 1600 1120 H B 1520 1020 1450 980 MH B 15...

Страница 29: ...se controls are mounted on the burner assembly If the temperature in the burner area exceeds its set point the ignition control and the gas valve are de energized The operation of this control indicates a mal function in the combustion air blower heat exchanger or a blocked vent pipe connection Corrective action is required These are manual reset controls that must be reset before operation can co...

Страница 30: ...ith call for cooling Two Amber Flashes Normal operation with call for heat Three Amber flashes Normal operation burner is on at end of heat ing cycle after wall thermostat has been satisfied Four Amber Flashes Heating capacity is reduced due to restriction in the circulating air system Check for dirty filter or closed registers Five Amber Flashes Heating capacity is reduced due to restriction in t...

Страница 31: ...will flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION X REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE BLOWER BLOWER COMBUSTION ELECTRICAL CAPACITOR RUN SWITCH LIMIT CONTROL FURNACE IGNITER SENSOR FLAME SWITCH PRESSURE SWITCH DOOR TRANSFORMER VALVE GAS CONTROL TEMPERATURE SENSOR PRESSURE SENSOR TH...

Страница 32: ... Condition None 1 Slow Green Rapid Amber 1 Amber 2 Amber 3 Amber 4 Amber 5 Amber 6 Amber Steady on Red 1 Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Red 12 Red SERVICING THIS UNIT OPEN ALL DISCONNECTS BEFORE CAUTION PRECAUTION OUVREZ LES DISJONCTEURS AVANT DE PROCEDER AVEC LE SERVICE DS ROS1 ROS2 XFMR HSI PF PS EAC LS HUM Legend Door Switch Roll Out Switch Roll Out Switch Transfo...

Страница 33: ...age value between R and C on furnace control board volts AC Thermostat Type Other System Equipment and Accessories Owner Information Equipment Data Furnace Configuration Venting B Vent Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections All Per Installation Instructions and Local Code Gas piping is connected including drip leg ...

Страница 34: ...c before evaporator coil in w c Calculated input in btuh clock the gas meter Nat Gas Only Manifold Gas Pressure in w c furnace must be in TEST Mode for setup Inlet Gas Pressure in w c LP Gas Conversion Kit Part Used Burner flame inspected flames are blue and extending directly into the primary heat exchanger cells Return Static in w c after filter furnace side Air Side Heating Air Side Continuous ...

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